P0300 on GMC

Same CPI spider injector issue as Chevrolet C/K. The 5.7L Vortec V8 spider assembly poppet nozzles clog and fuel lines crack.

The 3.6L V6 with Active Fuel Management experiences lifter failure where the AFM lifters collapse, causing misfires and a ticking noise. The collapsing lifter can damage the camshaft lobe if not addressed.

The 4.3L Vortec in the Safari uses a central port injection system ('spider injector') that develops poppet valve sticking and fuel line cracks. This causes hard starting, rough idle, and a strong fuel smell from leaking fuel inside the intake manifold.

GMC Savana vans equipped with 4.8L (L20), 5.3L (LM7), and 6.0L (L96) V8 engines with Active Fuel Management suffer the same AFM lifter collapse problem documented across the entire GM full-size truck/van lineup. The collapsible AFM lifters on deactivation cylinders fail between 60,000-120,000 miles, causing misfires, engine ticking, rough idle, and potential engine damage. Commercial Savana vans used for fleet operations are especially vulnerable due to high mileage accumulation and variable maintenance practices. The problem affects all GMT600 platform Savana/Express vans with AFM-equipped engines.

The Active Fuel Management (AFM) and Dynamic Fuel Management (DFM) systems use special hydraulic lifters that collapse to deactivate cylinders for fuel economy. These lifters are prone to premature failure due to poor physical design and inadequate oil flow. Failures can occur as early as 4-digit mileage on newer trucks or 50,000-100,000 miles on older models. When a lifter fails, it can cause catastrophic engine damage requiring complete engine teardown.

Direct injection engines do not spray fuel over the intake valves like port injection systems, allowing carbon deposits from oil and blow-by gases via the PCV system to accumulate on intake valve backs and ports. Over time, this buildup restricts airflow causing performance and efficiency loss. The 5.3L and 6.2L engines with direct injection are susceptible to this issue typically after 60,000-100,000 miles.

The LML Duramax EGR (exhaust gas recirculation) cooler is prone to coolant leaks internally, allowing coolant to enter the intake manifold and combustion chambers. Coolant in the intake causes white smoke, rough running, and potential hydrolocking of cylinders. The EGR valve also sticks open or closed from carbon buildup, causing rough idle, black smoke, and check engine lights. The EGR cooler failure can occur as early as 60,000 miles on trucks used in stop-and-go driving. GM issued multiple TSBs addressing EGR cooler design improvements.

The 6.0L L96 V8 gasoline engine in Sierra 2500HD (non-diesel) suffers from Active Fuel Management (AFM) lifter failures similar to the 5.3L in Sierra 1500 — though less frequently due to the higher displacement. More commonly, 6.0L engines exhibit excessive oil consumption (1 qt per 1,000-3,000 miles) from worn valve stem seals and piston rings, particularly between 100,000-150,000 miles. The L96 is a high-output truck engine subjected to heavy towing and payload, which accelerates wear on AFM components.

The GMC Suburban shares the same 5.7L Vortec intake gasket and spider injector issues as the C/K 1500. The larger vehicle runs hotter, which can accelerate gasket degradation.

The GM Ecotec 2.4L in the 2010-2014 Terrain has the same timing chain stretch and tensioner failure as the Equinox and Malibu. GM Special Coverage Adjustment SCA 12313C covers some vehicles. The 2010-2011 models are worst affected. Improperly hardened piston rings on 2010-2013 models cause excessive oil burning, which leads to low oil and accelerated timing chain wear. 2015+ models received revised internal components.

The GMC Yukon 5.3L (L83, LC9, LMG) and 6.2L (L94, L86) V8 engines use Active Fuel Management (AFM) cylinder deactivation. The special collapsible AFM lifters on cylinders 1, 4, 6, and 7 fail prematurely, causing misfires, engine ticking, rough idle, and potential catastrophic damage. This is the single most reported mechanical failure on GMT900 (2007-2014) and K2XX (2015-2020) Yukon models. GM issued TSB 18-NA-077 acknowledging the issue. Yukon models used as daily drivers with lots of highway cruising (where AFM activates most) are most susceptible. The VLOM (Valve Lifter Oil Manifold) must also be replaced as it controls oil flow to AFM lifters.

The Yukon XL with the 5.3L or 6.2L V8 and Active Fuel Management (AFM/DOD) system develops hydraulic valve lifter failures. The AFM lifters, which collapse to deactivate cylinders for fuel economy, fail and cause persistent ticking noise, misfires, and potential camshaft damage. The problem is most common on 2007-2019 models. GM service bulletin recommends replacing all 8 AFM lifters if ticking persists after oil change.