2004 model year · NHTSA recalls, manufacturer TSBs, and owner forum reports · Updated August 2026
According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2004 BMW X3 has 3 documented known issues. No issues are rated critical, indicating generally reliable ownership. Across all issues with published estimates, repair costs range from $50 to $3,300. DIY maintenance guides at au7o.io.
POWER TRAIN:AUTOMATIC TRANSMISSION
BMW of North America, LLC (BMW) is recalling certain 2022 330i, 530i, X3 xDrive30i, and X4 xDrive30i vehicles. The mechatronics unit inside the transmission may not have been assembled properly, which could result in an internal leak.
FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:FUEL RAIL
BMW of North America, LLC (BMW) is recalling certain 2022 X1 xDrive 28i, X3 xDrive30i, and 228i Gran Coupe vehicles. The high-pressure fuel rail may crack and result in a fuel leak within the engine compartment.
STRUCTURE
BMW of North America, LLC (BMW) is recalling certain 2018-2023 X3 sDrive30i, X3 xDrive30i, X3 M40i, and X3 M vehicles. The attachment for the interior cargo rail may become damaged in a rear crash and result in the cargo rail detaching.
STRUCTURE
BMW of North America, LLC (BMW) is recalling certain 2018-2022 X3 sDrive30i, X3 xDrive30i, X3 M40i, and X3 M vehicles. The attachment for the rear cargo rail may become damaged in a rear crash and result in the cargo rail detaching.
LATCHES/LOCKS/LINKAGES:DOORS:LOCK
BMW of North America, LLC (BMW) is recalling certain 2022-2024 X3 sDrive30i and X3 xDrive30i vehicles. The second-row seat side door locking modules may not function properly and allow the doors to be unlocked with a single motion. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 206, "Door Locks and Door Retention Components."
+ 23 more recalls. Check all on NHTSA.gov
Enter your VIN at NHTSA.gov to check recalls specific to your vehicle.
Don't see your problem? Describe your symptoms to get a diagnosis, or get a full repair guide.
According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2004 BMW X3 has 3 documented issues. The most frequently reported are: Transfer Case Actuator Motor Failure (xDrive AWD System), Valve Cover Gasket Oil Leaks (M54, N52 Engines), Coolant Expansion Tank Cracking. None are rated critical, but regular maintenance is recommended.
The 2004 BMW X3 has 3 known issues compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports. No issues are rated critical, suggesting generally good reliability. Regular maintenance following the manufacturer's schedule helps prevent many common problems.
Repair costs for known BMW X3 issues range from $50 to $3,300, depending on the specific problem and whether you choose DIY or professional repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.
The transfer case actuator motor contains plastic gears that strip over time, causing the xDrive AWD system to malfunction. This is one of the most common and predictable failures specific to BMW X3/X5/X6 models with xDrive AWD. The plastic gear teeth are gradually worn down by t… Repairs typically run $100-$3,300. Severity: medium.
The valve cover gasket on M54 (E83 2004-2006) and N52 (E83 2007-2010, F25 2011-2017) engines uses molded rubber gaskets that harden and leak over time, typically by 60-100k miles. Oil leaks from the front and sides of the valve cover or at the curve of the cylinder head, dripping… Repairs typically run $80-$1,000. Severity: low.
The plastic coolant expansion tank becomes brittle with age and heat cycles, developing hairline cracks that leak coolant. This is one of the most common coolant system failures on ALL BMWs across all models and generations. Leaks cause low coolant levels and potential overheatin… Repairs typically run $50-$580. Severity: low.
Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.
