P0404 on Mitsubishi: How to Diagnose & Fix
Exhaust Gas Recirculation Circuit Range/Performance
1 Mitsubishi model · 1 documented issue
P0404 on Mitsubishi by model: symptoms, diagnosis and fix
Mitsubishi TSB-22-13-001 covers 2022 Outlander vehicles built before December 16, 2021. The check-engine light or an Engine Malfunction / Power Reduced Service Now warning may appear while idling or driving, with P0401, P0404 or other codes, because the engine ECU requires countermeasure software. The bulletin directs technicians to save and erase codes, diagnose hard codes that will not clear, perform the reflash first for the applicable population and diagnose further only if codes persist.
Common Symptoms
- 2022 VIN and pre-December 16, 2021 build date verified
- ALL-DTC result and software level captured
- warning and codes rechecked after applicable ECU reflash
How to Fix
Verify the VIN, build date, ECU software level and stored codes against TSB-22-13-001. Preserve the ALL-DTC result and diagnose any applicable hard code that will not clear, then have a qualified Mitsubishi technician reprogram the engine ECU with the specified countermeasure software and confirm operation. Do not buy an EGR valve, sensor, wiring harness or ECU from this page; persistent codes after the applicable reflash require their own documented diagnosis.
Sources for this issue (2)
P0404 code reference
General diagnostic-code context. The code alone does not confirm a cause for your vehicle; use the applicable issue card and its sources.
Frequently asked questions
What does P0404 mean on a Mitsubishi?
P0404 stands for "Exhaust Gas Recirculation Circuit Range/Performance." This code means the exhaust gas recirculation (EGR) system isn't performing within its expected range. The EGR valve routes a metered amount of exhaust gas back into the intake to lower combustion temperatures and reduce nitrogen-oxide emissions, and the computer monitors the valve's actual position versus what it commanded. When the valve sticks, moves incorrectly, or the feedback doesn't match the command, P0404 sets. This can cause rough idle, hesitation, pinging, and increased emissions. On Mitsubishi it is documented across 1 model: Outlander.
What are the most common causes of P0404?
The most common causes of P0404 are: Carbon buildup clogging the EGR valve or passages, Sticking or failed EGR valve, Faulty EGR position sensor, Corroded or loose EGR connector, Damaged or shorted EGR wiring, Vacuum leak or failed vacuum control (on vacuum-operated systems), Clogged EGR cooler or tubes, Faulty PCM/ECM (rare). The specific cause varies by vehicle.
How much does it cost to fix P0404 on a Mitsubishi?
Repair costs vary widely with the root cause and Mitsubishi model; each issue on this page carries its own estimate where one is published.
Looking for P0404 on a different make?
View P0404 across all makes →Content compiled with AI assistance using NHTSA complaints, TSBs, and owner reports. May contain errors. Always verify with your vehicle's service manual.