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P0400ModeratePowertrain

P0400: Exhaust Gas Recirculation (EGR) Flow Malfunction

5 vehicles · 5 makes · $75-$1,900 repair

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Most Reported On

1996-1997Mazda MX-62001-2010Chrysler PT Cruiser2007-2020Mercedes-Benz SprinterOM642 3.0L V6, OM651 2.1L 4-cyl1994-2002Toyota Corolla1995-1999Nissan MaximaGXE +2

P0400 is an OBD-II diagnostic trouble code meaning “Exhaust Gas Recirculation (EGR) Flow Malfunction.” P0400 is a generic powertrain code indicating the engine computer detected a problem with exhaust gas recirculation (EGR) flow — either too much, too little, or incorrect flow compared to what was commanded. The EGR system routes a small amount of exhaust back into the intake to lower combustion temperatures and reduce emissions. A fault can cause rough idle, pinging/knock, increased emissions, and failed emissions testing, though it is generally not an immediate driving hazard. This code is most commonly reported on 1996-1997 Mazda MX-6, 2001-2010 Chrysler PT Cruiser, and 2007-2020 Mercedes-Benz Sprinter (OM642 3.0L V6, OM651 2.1L 4-cyl), plus 2 other vehicles, with repair costs ranging from $75 to $1,900.

On This Page

  • Common Causes
  • Repair Cost
  • Vehicles (5)
  • Related Codes
  • FAQ
  • Sources (12)

Makes

  • Chrysler1
  • Mazda1
  • Mercedes-Benz1
  • Nissan1
  • Toyota1
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Common Causes

1Clogged or carbon-blocked EGR passages
2Faulty EGR valve (stuck open or closed)
3Faulty EGR position or DPFE/flow sensor
4Vacuum or electrical control fault to the EGR valve
5Blocked or cracked EGR tube
6Wiring/connector issues
7PCM fault (rare)

Typical Repair Cost

$75 - $1,900

Based on 5 documented vehicle-specific issues. Actual cost depends on root cause and vehicle.

Diagnostic Tools

To diagnose P0400, you'll need an OBD-II scanner. Here are our recommendations at every price point.

Budget Pick$10–$20

ANCEL AD310 Classic OBD-II Scanner

by ANCEL

A simple, affordable code reader that reads and clears check engine codes. Great for quick diagnostics on any OBD-II vehicle (1996+).

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  • View freeze frame data
  • I/M readiness status
  • No batteries or app needed
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Best Value$90–$120

BlueDriver Pro Bluetooth Scanner

by BlueDriver

Bluetooth OBD-II scanner with a free companion app. Provides enhanced diagnostics, smog readiness, and repair reports sourced from a database of verified fixes.

  • Enhanced diagnostics (ABS, SRS, transmission)
  • Repair Reports with verified fixes
  • Smog check readiness
  • Free app (iOS & Android)
Check Price on Amazon
Advanced$180–$230

LAUNCH CRP123X OBD-II Scanner

by LAUNCH

A professional-grade handheld scanner that reads all four major systems (engine, transmission, ABS, SRS) with live data streaming and graphing.

  • Engine, transmission, ABS, SRS diagnostics
  • Live data stream & graphing
  • AutoVIN for vehicle identification
  • Free lifetime updates via Wi-Fi
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Professional$350–$450

Autel MaxiCOM MK808S Diagnostic Tool

by Autel

Shop-level diagnostic tablet with bi-directional control, active tests, and full system coverage. Ideal for serious DIYers and small shops.

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  • Oil reset, EPB, BMS, TPMS, injector coding
  • 7-inch touchscreen with Android OS
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Vehicles Affected (5)

Chrysler P0400 page →
PT CruiserMinor

EGR Valve Failure and Carbon Buildup

2001-2010$150-$4000 reports
Mazda P0400 page →
MX-6Moderate

EGR Valve Carbon Buildup Causing Rough Idle and P0400 Codes

1996-1997$75-$3500 reports
Mercedes-Benz P0400 page →
SprinterModerate

EGR Valve and EGR Cooler Carbon Clogging (Limp Mode, P0400-Series Codes)

2007-2020$550-$1,9000 reports
Nissan P0400 page →
MaximaModerate

EGR Passage / EGR Temperature Sensor Tube Carbon Clogging (P0400)

1995-1999$80-$3000 reports
Toyota P0400 page →
CorollaModerate

EGR Valve and VSV Carbon Clogging Causing P0401 Insufficient Flow

1994-2002$120-$4500 reports

Related Codes (8)

P0401Exhaust Gas Recirculation Flow InsufficientP0402Exhaust Gas Recirculation Flow ExcessiveP0403Exhaust Gas Recirculation Circuit MalfunctionP0404Exhaust Gas Recirculation Circuit Range/PerformanceP0013"B" Camshaft Position Actuator Circuit/Open (Bank 1)P0020Camshaft Position 'A' Actuator Circuit (Bank 2)P0023"B" Camshaft Position Actuator Circuit/Open (Bank 2)P0025"B" Camshaft Position - Timing Over-Retarded (Bank 2)

FAQ

What does P0400 mean?

P0400 stands for "Exhaust Gas Recirculation (EGR) Flow Malfunction." P0400 is a generic powertrain code indicating the engine computer detected a problem with exhaust gas recirculation (EGR) flow — either too much, too little, or incorrect flow compared to what was commanded. The EGR system routes a small amount of exhaust back into the intake to lower combustion temperatures and reduce emissions. A fault can cause rough idle, pinging/knock, increased emissions, and failed emissions testing, though it is generally not an immediate driving hazard.

What are the most common causes of P0400?

The most common causes of P0400 are: Clogged or carbon-blocked EGR passages, Faulty EGR valve (stuck open or closed), Faulty EGR position or DPFE/flow sensor, Vacuum or electrical control fault to the EGR valve, Blocked or cracked EGR tube, Wiring/connector issues, PCM fault (rare). The specific cause varies by vehicle.

How much does it cost to fix P0400?

Repair costs for P0400 range from $75 to $1,900, depending on the vehicle and root cause.

Which vehicles are affected by P0400?

Au7o has documented P0400 across 5 vehicle models from 5 manufacturers: Chrysler, Mazda, Mercedes-Benz, Nissan, Toyota.

Sources (12)

  • ForumHow to clean EGR valve? - Mazda MX-6 Forum
  • ForumEGR Valve - symptoms? - Mazda MX-6 Forum
  • ForumQ&A: Troubleshooting 1997 Mazda MX-6 Rough Idle and Acceleration Issues
  • TSBTSB 19-001-08: EGR Valve Carbon Buildup on Chrysler PT Cruiser 2.4L Engine
  • ForumPT Cruiser Forum Thread Discussing EGR Valve Failure and Carbon Buildup
  • articleP0400 on 2007-2017 Mercedes-Benz Sprinter (OM642, OM651): EGR Flow Malfunction — Go-Parts
  • articleP0401 on 2010-2018 Mercedes-Benz Sprinter 3.0L OM642: EGR Flow Insufficient — Go-Parts
  • ForumP0401 EGR Insufficient Flow - Toyota Nation
  • manufacturerInsufficient EGR Flow - P0401 Code - Toyota (Olathe Toyota Parts)
  • ForumHelp with P0400 error code - Maxima.org 4th Gen
  • articleP0400 Nissan: Meaning, Causes, Symptoms - Engine-Codes.com
  • articleP0400 EGR Flow Malfunction diagnosis - Samarins
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Content compiled with AI assistance using NHTSA complaints, TSBs, and owner reports. May contain errors. Always verify with your vehicle's service manual.

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