P0442 on Ford
Evaporative Emission Control System Leak Detected (Small Leak)
P0442 on Ford vehicles indicates evaporative emission control system leak detected (small leak). Au7o has documented this code across 2 Ford models — most commonly on Ranger, Transit Connect. This emissions code means the evaporative emission (EVAP) control system has detected a small leak. The EVAP system seals the fuel tank and captures gasoline vapors, routing them to be burned in the engine instead of escaping into the air, and the computer periodically pressure- or vacuum-tests the system to confirm it's sealed. A small leak the size of about a 0.040-inch hole will set this code. By far the most common and cheapest cause is a loose, damaged, or missing gas cap, so that's the first thing to check, though any cracked hose or worn seal in the system can also trigger it. Typical repair costs on Ford range from $120 to $900, depending on the specific model and root cause.
Common Causes of P0442
- •Loose, damaged, or missing fuel filler cap
- •Worn or cracked gas cap seal
- •Cracked or disconnected EVAP hose or line
- •Faulty purge valve or vent valve
- •Damaged O-ring or seal at the fuel tank or filler neck
- •Small crack in the charcoal canister
- •Leaking fuel tank sending unit gasket
P0442 on Ford by Model
Ford Ranger(1 issue)
- Fuel Filler Neck and Strap Corrosion Causing Fuel Leaks or Tank Movement2000-2011
Older Rangers in corrosion-prone regions frequently develop rusted fuel filler necks and weakened fuel tank straps. Owners report fuel smells, visible leaks while filling, EVAP faults, or in severe cases a sagging tank due to strap corrosion. This is both a drivability and fire-risk concern, and it appears repeatedly in owner complaints and service discussions for aging trucks.
Ford Transit Connect(1 issue)
- EVAP Purge Valve Stuck Open (Hard Start After Refueling)2014-2021
Owners report extended cranking, rough idle, or stalling shortly after refueling due to an EVAP canister purge valve that sticks open and floods the intake with fuel vapor. This failure mode is documented across Ford applications and appears in Transit Connect owner reports and service literature addressing purge valve performance. The condition often triggers EVAP-related DTCs and can worsen over time.
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What does P0442 mean on Ford?▼
P0442 stands for "Evaporative Emission Control System Leak Detected (Small Leak)." This emissions code means the evaporative emission (EVAP) control system has detected a small leak. The EVAP system seals the fuel tank and captures gasoline vapors, routing them to be burned in the engine instead of escaping into the air, and the computer periodically pressure- or vacuum-tests the system to confirm it's sealed. A small leak the size of about a 0.040-inch hole will set this code. By far the most common and cheapest cause is a loose, damaged, or missing gas cap, so that's the first thing to check, though any cracked hose or worn seal in the system can also trigger it. On Ford specifically, this code is documented across 2 models.
What causes P0442 on Ford vehicles?▼
Common causes on Ford: Loose, damaged, or missing fuel filler cap, Worn or cracked gas cap seal, Cracked or disconnected EVAP hose or line, Faulty purge valve or vent valve, Damaged O-ring or seal at the fuel tank or filler neck. Specific causes vary by model and year — see the per-model sections below.
How much does it cost to fix P0442 on a Ford?▼
Repair costs on Ford range from $120 to $900, depending on the specific model and root cause.
Which Ford models have P0442 documented?▼
Au7o has documented P0442 on 2 Ford models: Ranger, Transit Connect.