2025 Kia Sorento Problems: 2 Known Issues
2025 model year · NHTSA recalls, manufacturer TSBs, and owner forum reports · Updated October 2026
According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2025 Kia Sorento has 2 documented known issues, with 1 rated critical. The most serious is Loss of Low-Beam Headlights and Taillights from BDC Software Fault. Across all issues with published estimates, repair costs range from $50 to $800. DIY maintenance guides at au7o.io.
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All 2 Known Issues
NHTSA Recalls12 recalls
ELECTRICAL SYSTEM:WIRING
Kia America, Inc. (Kia) is recalling certain 2024 Sorento vehicles. The motor driven power steering (MDPS) wiring harness may be incorrectly assembled, which can result in a loss of power steering assist.
ELECTRICAL SYSTEM:BODY CONTROL MODULE:SOFTWARE
Kia America, Inc. (Kia) is recalling certain 2024-2025 Sorento, 2025 Sorento Hybrid, and 2025 Sorento Plug-In Hybrid vehicles. A software error in the Body Domain Control Unit (BDC) may cause a loss of low beam headlights and taillights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) 108, "Lamps, Reflective Devices, and Associated Equipment."
ENGINE AND ENGINE COOLING:CRITICAL FASTENERS
Kia America, Inc. (Kia) is recalling certain 2025 K4 and Sorento vehicles. The connecting rod bolts in the engine may have been improperly tightened, which can cause a loss of drive power.
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
Kia America, Inc. (Kia) is recalling certain 2025 Kia K4, 2025-2026 Sorento, Sorento Hybrid, Sorento Plug-In Hybrid Electric (PHEV), 2026 Sportage, Sportage Hybrid, Sportage PHEV, K5, EV9, Carnival, and Carnival Hybrid vehicles. Due to a software error, the instrument panel display may fail. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numbers 101, "Controls and Displays" and 138, "Tire Pressure Monitoring System."
EQUIPMENT:OTHER:LABELS
Kia America, Inc. (Kia) is recalling certain 2023 Sorento vehicles. The air bag warning labels on the driver and front passenger sun visors may detach. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."
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Frequently Asked Questions
What are the most common Kia Sorento problems?
According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2025 Kia Sorento has 2 documented issues. The most frequently reported are: Loss of Low-Beam Headlights and Taillights from BDC Software Fault, Panoramic Sunroof Rattle and Wind Noise. Of these, 1 is rated critical and should be addressed promptly.
Is the Kia Sorento reliable?
The 2025 Kia Sorento has 2 known issues compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports. 1 issue is rated critical: Loss of Low-Beam Headlights and Taillights from BDC Software Fault. Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.
How much does it cost to fix common Kia Sorento problems?
Repair costs for known Kia Sorento issues range from $50 to $800, depending on the specific problem and whether you choose DIY or professional repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.
What is the 2024-2025 Kia Sorento Loss of Low-Beam Headlights and Taillights from BDC Software Fault?
NHTSA recall 25V006000 (Kia SC331) covers 2024-2025 Sorento and specified 2025 hybrid variants. A Body Domain Control Unit software error can cause loss of the low-beam headlights and taillights, reducing visibility and violating FMVSS 108. Severity: high.
What is the 2016-2025 Kia Sorento Panoramic Sunroof Rattle and Wind Noise?
The panoramic sunroof on 2016+ Sorentos develops a persistent rattling noise, especially at highway speeds or on rough roads. The sunroof glass panel vibrates against its frame due to deteriorating seal material and insufficient dampening. Wind noise also increases as the seals l… Repairs typically run $50-$800. Severity: low.
Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.