2003 Suzuki SV650 Problems: 1 Known Issue
2003 model year · NHTSA recalls, manufacturer TSBs, and owner forum reports · Updated October 2026
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Preview the XT6 exampleAccording to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2003 Suzuki SV650 has 1 documented issue, with 1 rated critical. The most serious is Suzuki SV650 (2003-2006 California) fuel tank cracks at the vapor separator bracket weld - NHTSA recall 06V013 ($0-$0 repair).
All 1 Known Issue
NHTSA Recalls2 recalls
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
ON CERTAIN CALIFORNIA-SPECIFICATION MODEL MOTORCYCLES, REPEATED STRESS FROM VIBRATION CAN CAUSE A CRACK TO FORM IN THE AREA WHERE THE LIQUID/VAPOR SEPARATOR BRACKET IS WELDED INSIDE THE FUEL TANK. THIS CAN ALLOW FUEL LEAKAGE TO OCCUR.
EQUIPMENT
MOTION PRO IS RECALLING 10,000 AFTERMARKET BRAKE LEVERS, MODEL NO. 14-0415, SOLD FOR USE ON CERTAIN MY 1999 THROUGH 2008 SUZUKI AND MY 1998 THROUGH 2003 YAMAHA MOTORCYCLES. THE LOBE HEIGHT ON SOME OF THESE LEVERS ARE SMALLER AND DO NOT PROPERLY ENGAGE THE STOMP LAMP SWITCH WHICH WILL NOT DEACTIVATE WHEN THE DRIVER RELEASES THE BRAKE LEVER. THE LEVER CAN BE IDENTIFIED BY THE MARKING "JY 378" AT THE BASE OF THE LEVER NEAR THE PIVOT BUSHING.
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Frequently Asked Questions
What are the most common Suzuki SV650 problems?
According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2003 Suzuki SV650 has 1 documented issue. The documented issue is: Suzuki SV650 (2003-2006 California) fuel tank cracks at the vapor separator bracket weld - NHTSA recall 06V013. Of these, 1 is rated critical and should be addressed promptly.
Is the Suzuki SV650 reliable?
The 2003 Suzuki SV650 has 1 known issue compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports. 1 issue is rated critical: Suzuki SV650 (2003-2006 California) fuel tank cracks at the vapor separator bracket weld - NHTSA recall 06V013. Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.
How much does it cost to fix common Suzuki SV650 problems?
Repair costs for known Suzuki SV650 issues range from $0 to $0, depending on the specific problem and whether you choose DIY or professional repair. The most critical issue, Suzuki SV650 (2003-2006 California) fuel tank cracks at the vapor separator bracket weld - NHTSA recall 06V013, typically costs $0-$0 to repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.
What is the 2003-2006 Suzuki SV650 Suzuki SV650 (2003-2006 California) fuel tank cracks at the vapor separator bracket weld - NHTSA recall 06V013?
Recall 06V013 / Suzuki 2086 concerns California-specification E-33 SV650/S motorcycles: all 2003–2005 and certain 2006 models. Repeated vibration can crack the tank at the internal liquid/vapor-separator bracket weld, allowing a fuel leak and fire in the presence of ignition. NHT… Repairs typically run $0-$0. Severity: high.
Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public motorcycle data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.