BMW · Known Issues

2004 BMW 3 Series Problems: 3 Known Issues

2004 model year · NHTSA recalls, manufacturer TSBs, and owner forum reports · Updated July 2026

According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2004 BMW 3 Series has 3 documented known issues, with 3 rated critical. The most serious are E46 Rear-Axle Carrier Clicking Requires Structural Inspection, Cold-Climate M54 Oil-Separator Freezing Requires Inspection and Certain M54/M56 BREMI Ignition Coils Require a Campaign Check. DIY maintenance guides at au7o.io.

Frequently Asked Questions

What are the most common BMW 3 Series problems?

According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2004 BMW 3 Series has 3 documented issues. The most frequently reported are: E46 Rear-Axle Carrier Clicking Requires Structural Inspection, Cold-Climate M54 Oil-Separator Freezing Requires Inspection, Certain M54/M56 BREMI Ignition Coils Require a Campaign Check. Of these, 3 are rated critical and should be addressed promptly.

Is the BMW 3 Series reliable?

The 2004 BMW 3 Series has 3 known issues compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports. 3 issues are rated critical: E46 Rear-Axle Carrier Clicking Requires Structural Inspection and Cold-Climate M54 Oil-Separator Freezing Requires Inspection and Certain M54/M56 BREMI Ignition Coils Require a Campaign Check. Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.

What is the 2000-2005 BMW 3 Series E46 Rear-Axle Carrier Clicking Requires Structural Inspection?

BMW SIB 41 01 09 covers US-specification E46 3 Series vehicles in the 1999-2006 settlement population. A body-structure fracture can form near a rear-axle-carrier mounting point and may produce a distinct click during driveline load reversals; the sound requires inspection and do… Severity: high.

What is the 2001-2005 BMW 3 Series Cold-Climate M54 Oil-Separator Freezing Requires Inspection?

BMW SIB 11 08 03 applies to E46 3 Series vehicles with the M54 engine in very cold climates. Moisture can freeze in the oil separator, its hoses or the dipstick-guide-tube restriction, creating excessive crankcase pressure or an oil-hydrolock condition; this is not a blanket vacu… Severity: high.

What is the 2003-2005 BMW 3 Series Certain M54/M56 BREMI Ignition Coils Require a Campaign Check?

BMW SIB 12 13 05 covers specified E46 vehicles with M54 or M56 engines produced from September 2002 through November 29, 2004. Internal insulation failure in affected BREMI coils can reduce ignition output or cause coil failure, erratic engine performance and a service-engine-soo… Severity: high.

2004 BMW 3 Series Problems: 3 Known Issues

All 3 Known Issues

2001-2005 BMW 3 Series: Cold-Climate M54 Oil-Separator Freezing Requires Inspection#

Common Symptoms

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2003-2005 BMW 3 Series: Certain M54/M56 BREMI Ignition Coils Require a Campaign Check#

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2000-2005 BMW 3 Series: E46 Rear-Axle Carrier Clicking Requires Structural Inspection#

Common Symptoms

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Other BMW Models

Frequently Asked Questions

What are the most common BMW 3 Series problems?

Is the BMW 3 Series reliable?

What is the 2000-2005 BMW 3 Series E46 Rear-Axle Carrier Clicking Requires Structural Inspection?

What is the 2001-2005 BMW 3 Series Cold-Climate M54 Oil-Separator Freezing Requires Inspection?

What is the 2003-2005 BMW 3 Series Certain M54/M56 BREMI Ignition Coils Require a Campaign Check?