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P0496MinorEmissions

P0496: Evaporative Emission System High Purge Flow

4 vehicles · 3 makes · $80-$650 repair

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Most Reported On

2012-2018Ford Focus2014-2021Ford Transit Connect2013-2021MINI GP2007-2009Saturn Aura

P0496 is an OBD-II diagnostic trouble code meaning “Evaporative Emission System High Purge Flow.” P0496 means the evaporative emission (EVAP) system detected high purge flow — fuel vapor is flowing into the engine when it shouldn't, typically because the purge valve is stuck or leaking open. The EVAP system captures fuel vapors in a charcoal canister and meters them into the intake through the purge valve at the correct times; unexpected vapor flow can create a vacuum in the tank and disturb fueling. Symptoms can include rough or stalling idle (especially after refueling), hard starting, or a fuel tank vacuum noise when the cap is removed. This code is most commonly reported on 2012-2018 Ford Focus, 2014-2021 Ford Transit Connect, and 2013-2021 MINI GP, plus 1 other vehicle, with repair costs ranging from $80 to $650.

On This Page

  • Common Causes
  • Repair Cost
  • Vehicles (4)
  • Related Codes
  • FAQ
  • Sources (4)

Makes

  • Ford2
  • MINI1
  • Saturn1
Back to top

Common Causes

1Stuck-open or leaking EVAP purge valve/solenoid
2Faulty purge valve electrical control or wiring
3Damaged or disconnected purge vacuum hose
4Faulty vent valve allowing improper flow
5Failed fuel tank pressure sensor
6Cracked or pinched EVAP lines
7Carbon canister saturation or failure

Typical Repair Cost

$80 - $650

Based on 4 documented vehicle-specific issues. Actual cost depends on root cause and vehicle.

Diagnostic Tools

To diagnose P0496, you'll need an OBD-II scanner. Here are our recommendations at every price point.

Budget Pick$10–$20

ANCEL AD310 Classic OBD-II Scanner

by ANCEL

A simple, affordable code reader that reads and clears check engine codes. Great for quick diagnostics on any OBD-II vehicle (1996+).

  • Read & clear engine codes
  • View freeze frame data
  • I/M readiness status
  • No batteries or app needed
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Best Value$90–$120

BlueDriver Pro Bluetooth Scanner

by BlueDriver

Bluetooth OBD-II scanner with a free companion app. Provides enhanced diagnostics, smog readiness, and repair reports sourced from a database of verified fixes.

  • Enhanced diagnostics (ABS, SRS, transmission)
  • Repair Reports with verified fixes
  • Smog check readiness
  • Free app (iOS & Android)
Check Price on Amazon
Advanced$180–$230

LAUNCH CRP123X OBD-II Scanner

by LAUNCH

A professional-grade handheld scanner that reads all four major systems (engine, transmission, ABS, SRS) with live data streaming and graphing.

  • Engine, transmission, ABS, SRS diagnostics
  • Live data stream & graphing
  • AutoVIN for vehicle identification
  • Free lifetime updates via Wi-Fi
Check Price on Amazon
Professional$350–$450

Autel MaxiCOM MK808S Diagnostic Tool

by Autel

Shop-level diagnostic tablet with bi-directional control, active tests, and full system coverage. Ideal for serious DIYers and small shops.

  • All-system diagnostics (25+ modules)
  • Bi-directional control & active tests
  • Oil reset, EPB, BMS, TPMS, injector coding
  • 7-inch touchscreen with Android OS
Check Price on Amazon

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Vehicles Affected (4)

Ford P0496 page →
FocusMinor

Canister Purge Valve Failure Causing Rough Idle and Stalling

2012-2018$80-$2503,100 reports
Transit ConnectModerate

EVAP Purge Valve Stuck Open (Hard Start After Refueling)

2014-2021$120-$450170 reports
MINI P0496 page →
GPModerate

EVAP Purge Valve (Tank Vent Valve) Stuck Open Causing Rough Start and Fuel Smell

2013-2021$180-$65095 reports
Saturn P0496 page →
AuraMinor

EVAP Canister Purge Valve Failure (Check Engine Light)

2007-2009$100-$3500 reports

Related Codes (8)

P0491Secondary Air Injection System Insufficient Flow (Bank 1)P0492Secondary Air Injection System Insufficient Flow (Bank 2)P0495Fan Speed High01447EVAP System (VAG)P0401Exhaust Gas Recirculation Flow InsufficientP0402Exhaust Gas Recirculation Flow ExcessiveP0403Exhaust Gas Recirculation Circuit MalfunctionP0404Exhaust Gas Recirculation Circuit Range/Performance

FAQ

What does P0496 mean?

P0496 stands for "Evaporative Emission System High Purge Flow." P0496 means the evaporative emission (EVAP) system detected high purge flow — fuel vapor is flowing into the engine when it shouldn't, typically because the purge valve is stuck or leaking open. The EVAP system captures fuel vapors in a charcoal canister and meters them into the intake through the purge valve at the correct times; unexpected vapor flow can create a vacuum in the tank and disturb fueling. Symptoms can include rough or stalling idle (especially after refueling), hard starting, or a fuel tank vacuum noise when the cap is removed.

What are the most common causes of P0496?

The most common causes of P0496 are: Stuck-open or leaking EVAP purge valve/solenoid, Faulty purge valve electrical control or wiring, Damaged or disconnected purge vacuum hose, Faulty vent valve allowing improper flow, Failed fuel tank pressure sensor, Cracked or pinched EVAP lines, Carbon canister saturation or failure. The specific cause varies by vehicle.

How much does it cost to fix P0496?

Repair costs for P0496 range from $80 to $650, depending on the vehicle and root cause.

Which vehicles are affected by P0496?

Au7o has documented P0496 across 4 vehicle models from 3 manufacturers: Ford, MINI, Saturn.

Sources (4)

  • ForumReddit r/MechanicAdvice - 2014 Ford Focus Stalling and Rough Idle Due to Canister Purge Valve
  • TSBFord TSB 19-2207 (NHTSA MC-10169807): 2013-2019 Escape/Focus/C-MAX/Transit Connect — MIL on with DTC P0496 and/or hard start after refueling; EVAP canister purge valve concern
  • ForumSaturn Aura P0496 OBDII Code Diagnosis (Drivetrain Resource)
  • Forum2008 Saturn Aura P0496 EVAP code (JustAnswer)

Content compiled with AI assistance using NHTSA complaints, TSBs, and owner reports. May contain errors. Always verify with your vehicle's service manual.

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Vehicle data and repair guidance on this site are compiled with AI assistance and may contain errors. Always verify with your service manual or a qualified mechanic.

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