U0131 on Ford

The electric brake vacuum pump can fail, resulting in a hard brake pedal and reduced braking assist. This is critical in the hybrid system since the engine is frequently off and vacuum assist is electric.

The 2013-2022 Escape uses an electric power steering (EPS) rack that can fail, causing heavy steering, intermittent loss of power assist, or a steering warning light. The EPS motor or torque sensor within the rack assembly can malfunction due to heat and electrical issues. When the system faults, the steering becomes extremely heavy and difficult to turn, especially at low speeds. This is a safety concern particularly during parking maneuvers.

An intermittent connection in the electric power steering gear can cause the electric power steering assist system to shut down unexpectedly while driving. This results in significantly increased steering effort required, which can be dangerous especially at low speeds during parking maneuvers or in emergency situations.

The 12th-gen F-150 uses a belt/column electric power-assist steering (EPAS) system that replaced the old hydraulic pump. Owners report the dash lighting up with a 'Power Steering Assist Fault — Service Now' or wrench warning, after which the assist cuts out and the wheel becomes very heavy, often at low speed in parking lots or during a turn. The failure is usually an intermittent electrical connection or a failed torque/steering-angle sensor or the EPAS motor buried in the rack, sometimes triggered by low battery voltage or a software calibration fault. While the F-150 was not part of Ford's large 2011-2013 sedan EPAS recall (423k Flex/Taurus/MKS), the truck shares the failure mode and it is heavily reported on owner forums.

The 2009-2013 Ford Flex uses an electric power steering system that is prone to sudden failure, leaving the driver with extremely heavy steering that requires significant effort to turn. The power steering control module can overheat or fail internally, and the steering motor itself can burn out. The failure often occurs without warning, typically during low-speed maneuvers like parking lot turns. This was one of the top NHTSA complaint categories for the Flex.

The 2012 Mk3 Focus was the first Focus with a fully electric rack-mounted power steering assist (EPAS). The torque/position sensor and motor assembly inside the rack, and the power steering control module (PSCM) integrated with it, fail intermittently - often heat-soaked on long drives or hot days. The dash shows "Power Steering Assist Fault - Service Now", the wheel goes heavy with no warning, and steering no longer self-centers. Failures are frequently intermittent at first (assist returns after a key cycle) and then become permanent. Because the assist motor is integral to the rack, Ford's repair is a complete steering gear replacement. Unlike the Fusion/Taurus/Flex family, which got NHTSA recall 15V340 for the same motor-sensor defect, the Focus was never recalled despite hundreds of NHTSA complaints, and was instead the subject of a class-action suit covering 2012-2014 Focus and Focus Electric.

NHTSA recall 15V340 covers 2011-2013 Ford Fusion (and Lincoln MKZ) without the 3.5L engine. An intermittent electrical connection in the steering gear can cause sudden loss of electric power steering assist while driving. Owners notice heavier steering effort especially at low speeds, increasing crash risk. Dealers check the Power Steering Control Module (PSCM) for DTCs; if any loss-of-assist codes are stored, the steering gear is replaced free. Note: 2010 Fusions had the same parts but were excluded from the recall — feds closed the probe without expanding scope. 2010-owner symptoms are real but uncovered by recall.

On affected 2022-2024 Maverick Hybrid trucks, a recent update to the Hybrid Powertrain Control Module (HPCM) software calibration may result in a forced neutral condition while driving, causing the vehicle to coast to a stop and automatically shift to Park, along with a wrench light, multiple warning messages, and an audible chime. After shifting back into Drive the vehicle enters a limp home mode with limited torque at speeds up to 30 mph. Ford's powertrain controls team determined that new Hybrid Transmission Internal Park Module (HTIPM) software released for use in service in January 2024 can result in DTCs U1010 and U1011 shortly after installation, and Ford was aware of 315 warranty claims in North America as of April 15, 2024. The recall covers approximately 8,727 vehicles (Maverick population ~8,369).

The Transit Connect uses an electric power steering (EPAS) system with a column-mounted assist motor that is prone to failure between 60,000-100,000 miles. Symptoms range from intermittent loss of power assist to complete failure requiring significant steering effort. The steering warning light illuminates and the system may enter a reduced-assist mode. Failures are more common in vehicles used for delivery routes with frequent low-speed turning.