According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2025 Hyundai Tucson has 2 documented known issues, with 2 rated critical. The most serious are Forward Collision Avoidance Phantom Braking (Unintended AEB) ($0-$0 repair) and Panoramic Sunroof Spontaneous Cracking ($800-$1,800 repair). Across all issues with published estimates, repair costs range from $800 to $1,800. DIY maintenance guides at au7o.io.
On the 2022-2026 Hyundai Tucson, the Forward Collision-Avoidance Assist (FCA) system can apply the brakes harder and earlier than the driver expects, or trigger full-pressure emergency braking when no real obstacle is present. Owners report the front-camera-based system misreading shadows, overpasses, road signs, oncoming traffic, or pavement changes as imminent collisions. This 'phantom braking' creates a rear-end crash risk and prompted both a class-action lawsuit and a large NHTSA recall once camera-software sensitivity was confirmed as the root cause.
Common Symptoms
Sudden hard braking with no obstacle present
Audible collision-warning alarm without a threat
Brakes grabbing under overpasses or near road signs
Lurching/deceleration at highway speed
Near rear-end incidents from traffic behind
How to Fix
Check your VIN against NHTSA recall 26V316 (Hyundai Recall 302), which covers MY2025-2026 Tucson/Tucson Hybrid/PHEV and Santa Cruz with a free front-camera software update to reduce oversensitivity. For earlier 2022-2024 vehicles not yet under recall, request the latest FCA/camera software calibration at the dealer, file an NHTSA complaint to strengthen the case for an extension, and as a last resort the FCA sensitivity can be lowered or the system temporarily disabled via the driver-assist menu while documenting events.
On the 2016-2025 Hyundai Tucson, the panoramic sunroof glass on the Tucson can crack or shatter spontaneously without impact. The issue has been reported across multiple model years and has generated significant NHTSA complaints. Thermal stress from temperature differentials and body flex during driving are suspected contributing factors. The large glass panel size makes it more susceptible to stress fractures originating from the bonded edges.
Replace the panoramic sunroof glass at the dealer. Hyundai has covered some replacements under goodwill warranty due to the volume of complaints. Document the damage with photos immediately and file an NHTSA complaint to support any warranty claim. Some owners opt to have a protective film applied after replacement, though this does not guarantee prevention.
Hyundai Motor America (Hyundai) is recalling certain 2025 Tucson vehicles. The glove box air bag warning label may be missing. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."
Campaign #24V69100013/09/2024
ELECTRICAL SYSTEM:WIRING
Hyundai Motor America (Hyundai) is recalling certain 2025 Tucson and Santa Cruz vehicles. The console extension wiring assembly may be routed improperly, allowing the transmission to be shifted out of Park without applying the brake pedal.
Campaign #24V87700020/11/2024
ENGINE AND ENGINE COOLING:CRITICAL FASTENERS
Hyundai Motor America (Hyundai) is recalling certain 2025-2026 Tucson and Santa Fe vehicles. The connecting rod bolts in the engine may have been improperly tightened, which can cause a loss of drive power and engine damage, possibly resulting in an oil leak.
Campaign #25V54900026/08/2025
AIR BAGS:SIDE/WINDOW:CURTAIN
Hyundai Motor America (Hyundai) is recalling certain 2025 Tucson, 2025-2026 Santa Cruz, Santa Fe, Santa Fe Hybrid, and 2026 Genesis GV70 vehicles. The side curtain air bags may not have been installed properly, which can cause the air bags not to deploy as intended.
Hyundai Motor America (Hyundai) is recalling certain 2025-2026 Santa Cruz, Tucson, Tucson Hybrid, and Tucson Plug-In Hybrid Electric (PHEV) vehicles. Software in the front cameras may cause the forward collision avoidance system to activate prematurely and unexpectedly apply the brakes.
According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2025 Hyundai Tucson has 2 documented issues. The most frequently reported are: Forward Collision Avoidance Phantom Braking (Unintended AEB), Panoramic Sunroof Spontaneous Cracking. Of these, 2 are rated critical and should be addressed promptly.
Is the Hyundai Tucson reliable?
The 2025 Hyundai Tucson has 2 known issues compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports. 2 issues are rated critical: Forward Collision Avoidance Phantom Braking (Unintended AEB) and Panoramic Sunroof Spontaneous Cracking. Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.
How much does it cost to fix common Hyundai Tucson problems?
Repair costs for known Hyundai Tucson issues range from $0 to $1,800, depending on the specific problem and whether you choose DIY or professional repair. The most critical issue, Forward Collision Avoidance Phantom Braking (Unintended AEB), typically costs $0-$0 to repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.
What is the 2022-2026 Hyundai Tucson Forward Collision Avoidance Phantom Braking (Unintended AEB)?
The Forward Collision-Avoidance Assist (FCA) system can apply the brakes harder and earlier than the driver expects, or trigger full-pressure emergency braking when no real obstacle is present. Owners report the front-camera-based system misreading shadows, overpasses, road signs… Repairs typically run $0-$0. Severity: high.
What is the 2016-2025 Hyundai Tucson Panoramic Sunroof Spontaneous Cracking?
The panoramic sunroof glass on the Tucson can crack or shatter spontaneously without impact. The issue has been reported across multiple model years and has generated significant NHTSA complaints. Thermal stress from temperature differentials and body flex during driving are susp… Repairs typically run $800-$1,800. Severity: high.
Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.
