1996 model year · NHTSA recalls, manufacturer TSBs, and owner forum reports · Updated August 2026
According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 1996 Volvo 940 has 3 documented known issues. No issues are rated critical, indicating generally reliable ownership. Across all issues with published estimates, repair costs range from $30 to $1,500. DIY maintenance guides at au7o.io.
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According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 1996 Volvo 940 has 3 documented issues. The most frequently reported are: AW30-43 Transmission Overdrive and Shift Issues, PCV System Flame Trap Clogging, Heater Blower Fan Resistor Pack Failure. None are rated critical, but regular maintenance is recommended.
The 1996 Volvo 940 has 3 known issues compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports. No issues are rated critical, suggesting generally good reliability. Regular maintenance following the manufacturer's schedule helps prevent many common problems.
Repair costs for known Volvo 940 issues range from $30 to $1,500, depending on the specific problem and whether you choose DIY or professional repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.
The AW30-43 automatic transmission develops overdrive lockout, harsh shifts, and eventually complete failure. The solenoid and valve body are common failure points. Repairs typically run $300-$1,500. Severity: medium.
The PCV flame trap (crankcase ventilation system) clogs with oil sludge, pressurizing the crankcase and causing oil leaks from every gasket and seal. This is the number one maintenance item on all redblock Volvos. Repairs typically run $30-$150. Severity: medium.
The Volvo 940 blower motor resistor pack fails, causing the heater fan to only work on the highest speed setting. The resistor pack overheats and the solder connections crack. Repairs typically run $40-$200. Severity: low.
Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.
