According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 1962-1980 MG MGB has 6 documented known issues, with 1 rated critical. The most serious is Sill and Rocker Rot — the Structural Cancer That Lets the Body Sag ($1,500-$6,000 repair). Across all issues with published estimates, repair costs range from $150 to $6,000. DIY maintenance guides at au7o.io.
The MGB is monocoque (unibody), so the rocker/sill assembly is a stressed structural member, not just trim. The factory built the sill as three layers — outer sill skin, inner sill, and the boxed 'castle rail' truss between them — with poor sealing at the seams. Road dirt packs into the sill, the inner cavity is never drained or waxed, and moisture sits trapped against bare steel. The worst pocket is where the rear of the sill meets the rear wheel-arch — an almost inch-deep open trap pointing down-and-back. Once the castle rail and inner sill rot, the shell loses rigidity: the doors drop and stop latching, the door gaps go uneven, and the whole body flexes and 'scuttle shakes' over bumps. Other classic rust traps feed the same problem: the front wing dogleg ahead of the windscreen, the inner-wing valance ledge, the headlamp bowls and the floor edges.
Common Symptoms
Doors drop and won't latch / uneven door gaps
Bubbling or holes along the rocker between door and rear wheel arch
Body flexes, creaks or scuttle-shakes over bumps
Soft/crunchy metal when probed at sill ends and floor edges
Rust bubbles at front wing dogleg by the windscreen and headlamp bowls
How to Fix
Don't skim over it with filler — restorers cut out and replace the full sill stack: inner sill, castle-rail/middle truss, outer sill, plus floor patch and lower fender repair panels, jigging the door gap before welding so the structure is restored, not just the skin. The bulletproofing step the forums insist on is what the factory skipped: after fabrication, weld-through primer on mating faces, seam-seal every joint, then flood the boxed sill and all cavities with a wax-based cavity injection (Waxoyl/Dynax) through the drain holes and drill access points, and keep the sill drains clear. Many restorers also add a removable inspection/drain provision so the cavity can be re-waxed every few years. Properly repaired and waxed sills outlast the original by decades.
What you need to fix it
Only diagnosis- and fitment-reviewed repair parts are linked here.
Side-specific structural sill-stack repair after the shell is braced and the corrosion extent is exposed Fitment/availability: The inspected direct U.S. page identifies configurable MGB repair kits containing the rocker panel, vertical i…
Post-welding corrosion protection inside repaired sills and boxed cavities Fitment/availability: The inspected direct U.S. page identifies Dynax S50 aerosol cavity wax for cavities, sills and box sections with a purchase control.
The Leyland AKD 3259 manual identifies Armstrong double-acting lever-arm dampers at the front and rear. It says erratic resistance or free body movement requires the damper to be removed, checked and topped up; if fluid does not restore resistance, the damper should be replaced. This supports the generic worn or ineffective lever-arm-damper identity but not a universal failure rate.
Common Symptoms
corner-specific bounce and resistance compared
leakage, mounting, link and bush condition inspected
bench resistance rechecked after correct fluid and air purge
How to Fix
Inspect each damper for leakage and secure mountings, bounce each corner for uniform resistance, and check links, bushes, springs and tires before blaming the damper. If resistance is erratic or free, remove the unit upright, check fluid and work the arm through its stroke to expel air; replace the damper only if correct fluid does not restore moderate, even resistance. Do not buy a front or rear damper from this page; failed position, linkage condition and exact fitment must be confirmed first.
Early MGBs (1962 to early 1964) use the three-main-bearing 18G/18GA B-series. Its crankshaft has a flange at the rear that physically prevents fitting a modern lip seal, so the factory sealed the rear main with a 'reverse scroll' — a machined thread that pumps oil back toward the sump instead of an actual seal. It works only while the scroll and its mating surface are sharp. After decades the crank wears a faint groove and the scroll loses its pumping action, so a few drops always get past, drip out the bellhousing breather hole (which the factory drilled deliberately, knowing it would seep), and mark the driveway. It is not a catastrophic failure, but restorers chasing an oil-tight engine and a clean clutch are constantly frustrated by it.
Common Symptoms
Persistent oil drips from the bellhousing/clutch area
Oil mist and film on the underside near the flywheel
Slow loss of oil with no obvious gasket leak
Oil-fouled clutch / clutch slip on high-mile early cars
How to Fix
Accept that a stock 3-main will always seep slightly and manage it: fresh scroll-area surface, correct end-float, a good rear scroll, and keep the bellhousing drain hole open so oil never backs up into the clutch. The proven bulletproofing route during a rebuild is to convert the rear of the crank to take a real lip seal — machine a seal journal/sleeve onto the crank flange and fit a modern lip-seal carrier (kits exist for this) — which finally makes the 3-main oil-tight. Many restorers instead swap to the later five-main-bearing crank/block, which uses a proper lip seal and is the simplest permanent cure. Always renew the front and side cover gaskets and the tappet-chest seals at the same time, as those mimic 'rear main' leaks.
The early MGB four-speed has synchromesh on only the top three gears (none on 1st) — the so-called 'three-synchro' box used through 1967. Its known weak points are the layshaft and its needle rollers (the original three-hole layshaft/laygear design is the fragile part) and the 2nd-gear synchro ring, which wears first and produces the classic crunch when shifting up into 2nd. Worn layshaft bearings give a rumble/whine in the gears and slop in the cluster. Left alone the synchros eventually let go and the box jumps or grinds.
Common Symptoms
Crunch/grind shifting up into 2nd gear
Whine or rumble that changes with gear selected
Jumping out of gear under load
Stiff or notchy shift quality
How to Fix
On a rebuild, the community fix is to upgrade the internals rather than just replace like-for-like: fit the stronger larger 4-hole laygear (22H1301) with a quality layshaft and fresh needle rollers to cure the inherent layshaft weakness, renew the 2nd/3rd/4th synchro rings, and replace all bearings and seals. Done with the right parts, even a three-bearing-laygear box is good for 50,000+ miles. Many restorers go a step further and swap to the later all-synchro four-synchro box (1968-on) for everyday usability, and the most popular bulletproofing upgrade is adding a Laycock overdrive (or a modern 5-speed conversion) to drop cruising rpm and reduce strain. Drive sympathetically with a brief pause into 2nd to preserve the synchros.
What you need to fix it
Only diagnosis- and fitment-reviewed repair parts are linked here.
NOS MGB three-synchro four-bearing laygear 22H1301
OEMBMC / MG 22H1301
1965-1967 late four-bearing three-synchro laygear branch after gearbox identity and wear are confirmed Fitment/availability: The inspected direct U.S.
Early MGBs use a Lucas C40 dynamo (generator) with a separate external control box (voltage regulator), and the earliest cars are positive-earth. The dynamo only delivers around 12 amps after the regulator, which struggles to keep the battery charged at low rpm, in traffic, or with extra loads (driving lights, electric fan, modern stereo). The mechanical regulator points burn and drift out of adjustment, and the dynamo brushes/bushes wear, giving a dim-charge or no-charge condition. Combined with aged, undersized, deteriorated cloth-loom wiring and corroded earth straps, this is the source of the MGB's 'Prince of Darkness' reputation — flickering lights, slow cranking, and dead batteries.
Common Symptoms
Ignition/charge warning light glows at idle or stays on
Battery goes flat, especially with lights/heater on
Dim or flickering headlights at idle
Slow cranking after short drives
Erratic ammeter/voltmeter reading
How to Fix
The standard bulletproofing upgrade is to replace the dynamo with an alternator. Purists fit a 'Dynalite'/'Dynamator' — a modern 45-amp+ alternator hidden inside a dynamo case (available in positive- OR negative-earth, with or without tacho drive) so it bolts to the original mounts, reuses the original pulley, looks stock, and is reversible. The more thorough route is a full negative-earth conversion: fit a standard Lucas 16/17/18ACR-style alternator, convert the tachometer to negative earth, and delete the old control box. While in there, restorers renew the main wiring harness, upgrade earth straps (engine-to-body and body-to-battery), and clean every bullet connector — curing most 'random electrical gremlins' at once.
What you need to fix it
Only diagnosis- and fitment-reviewed repair parts are linked here.
Complete 1962-1967 MGB generator-to-alternator and negative-ground conversion after the original charging system is diagnosed Fitment/availability: The inspected direct U.S. page identifies Moss 130-078 for 1962-1967 MGB and includes the…
The MGB's cooling system has little reserve margin even when healthy, and decades of scale silt up the radiator core and clog passages in the block, dropping flow and capacity. Later cars are worse: emissions-era retarded timing, the larger/heavier-breathing engine, and (on US cars) the deletion of the earlier engine-driven fan in some setups all add heat. The result is the well-known tendency to creep hot in summer traffic, on hills, or at idle — risking boil-over, head-gasket failure, and warped heads. A blocked or under-capacity radiator is usually the real culprit, not the thermostat.
Common Symptoms
Temperature climbs in traffic, on hills, or at idle then drops when moving
Coolant boil-over / overflow loss in summer
Heater stays cool (silted core / low flow)
Engine runs progressively hotter as the season warms
Repeated head-gasket failures from overheating
How to Fix
Restore the whole system, then add margin. The proven package: re-core or replace the radiator with an oversized high-efficiency aluminum radiator, fit a new high-flow water pump, a correct 180F thermostat (don't run without one), and a properly sealed fan shroud so the fan actually pulls air through the core. Where the original mechanical fan is marginal, the popular bulletproofing upgrade is a thermostatically-switched electric fan — a large (12–13 inch) Kenlowe-type fan in a blower/pusher configuration with an in-tank thermal switch — which cures the idle/traffic heat soak and frees a little power. Reverse-flush the block to clear silt, use the correct coolant mix with corrosion inhibitor, and verify ignition timing, since retarded timing alone will run a B hot.
What you need to fix it
Only diagnosis- and fitment-reviewed repair parts are linked here.
Moss Motors aluminum radiator 459-666
OEMMoss Motors 459-666
Confirm model year, mounting points, hose outlets and surrounding damage before purchas
1968-1976 negative-ground pusher-fan airflow branch when stationary airflow is measured inadequate Fitment/availability: The inspected configurable Moss page includes Revotec 231-681 for 1962-1976 negative-ground MGB as a pusher-fan kit …
WIDESPREAD LACK OF UNDERSTANDING ABOUT THE OPERATION OF WEBBING SENSITIVE AND DUAL SENSITIVE SEAT BELTS HAS LEAD TO NON-USE OF BELTS BY A NUMBER OF OWNERS. SOME BELTS RETRACTORS MAY JAM, BIND OR LOCK. THIS MAY DISCOURAGE THE USE OF THE SAFETY BELTS. CONSEQUENCE OF DEFECT: NON-USE OF SEAT BELTS SUBJECTS OCCUPANTS TO RISK OF INJURY IN EVENT OF AN ACCIDENT OR SUDDEN BRAKING.
Campaign #85V05900007/05/1985
EQUIPMENT:OTHER:LABELS
THE VEHICLE CERTIFICATION LABELS AND VEHICLE IDENDIFICATION NUMBER PLATES MAY NOT HAVE BEEN INSTALLED ON THE INVOLVED VEHICLES. THIS DOES NOT COMPLY WITH FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 115, "VEHICLE IDENTIFICATION NUMBER-BASIC REQUIREMENTS".
Campaign #82V07200019/07/1982
FUEL SYSTEM, GASOLINE:CARBURETOR SYSTEM
THE RETAINING SCREWS ON THE FUEL BOWL HAVE THE POTENTIAL TO LOOSEN, ALLOWING SEEPAGE OF GASOLINE FROM THE CARBURETOR.
Campaign #78V08900024/04/1978
ELECTRICAL SYSTEM:WIRING
THE OVERDRIVE WIRING HARNESS COULD CHAFE AND CAUSE AN ELECTRICAL SHORT CIRCUIT.
Campaign #78V16400002/08/1978
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According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 1962-1980 MG MGB has 6 documented issues. The most frequently reported are: Sill and Rocker Rot — the Structural Cancer That Lets the Body Sag, Worn Lever-Arm Dampers Let the Front and Rear Float, Three-Main-Bearing Rear 'Scroll Seal' Always Weeps Oil. Of these, 1 is rated critical and should be addressed promptly.
Is the MG MGB reliable?
The 1962-1980 MG MGB has 6 known issues compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports. 1 issue is rated critical: Sill and Rocker Rot — the Structural Cancer That Lets the Body Sag. Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.
How much does it cost to fix common MG MGB problems?
Repair costs for known MG MGB issues range from $150 to $6,000, depending on the specific problem and whether you choose DIY or professional repair. The most critical issue, Sill and Rocker Rot — the Structural Cancer That Lets the Body Sag, typically costs $1,500-$6,000 to repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.
What year MG MGB is the most reliable?
Reliability varies across model years of the MG MGB. Based on documented issues, problems are most commonly reported in earlier model years. Au7o recommends checking the specific known issues for your target year before purchasing, and having a pre-purchase inspection performed by a qualified mechanic. Our known issues database covers the 1962-1980 MG MGB with 6 documented issues compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports.
What is the 1962-1980 MG MGB Sill and Rocker Rot — the Structural Cancer That Lets the Body Sag?
The MGB is monocoque (unibody), so the rocker/sill assembly is a stressed structural member, not just trim. The factory built the sill as three layers — outer sill skin, inner sill, and the boxed 'castle rail' truss between them — with poor sealing at the seams. Road dirt packs i… Repairs typically run $1,500-$6,000. Severity: high.
What is the 1962-1980 MG MGB Worn Lever-Arm Dampers Let the Front and Rear Float?
The Leyland AKD 3259 manual identifies Armstrong double-acting lever-arm dampers at the front and rear. It says erratic resistance or free body movement requires the damper to be removed, checked and topped up; if fluid does not restore resistance, the damper should be replaced. Severity: medium.
What is the 1962-1964 MG MGB Three-Main-Bearing Rear 'Scroll Seal' Always Weeps Oil?
Early MGBs (1962 to early 1964) use the three-main-bearing 18G/18GA B-series. Its crankshaft has a flange at the rear that physically prevents fitting a modern lip seal, so the factory sealed the rear main with a 'reverse scroll' — a machined thread that pumps oil back toward the… Repairs typically run $200-$1,800. Severity: medium.
What is the 1962-1967 MG MGB Weak Three-Synchro Gearbox — 2nd-Gear Crunch and Layshaft Wear?
The early MGB four-speed has synchromesh on only the top three gears (none on 1st) — the so-called 'three-synchro' box used through 1967. Its known weak points are the layshaft and its needle rollers (the original three-hole layshaft/laygear design is the fragile part) and the 2n… Repairs typically run $600-$2,500. Severity: medium.
What is the 1962-1968 MG MGB Lucas Charging System — Weak Dynamo and Positive-Earth Wiring?
Early MGBs use a Lucas C40 dynamo (generator) with a separate external control box (voltage regulator), and the earliest cars are positive-earth. The dynamo only delivers around 12 amps after the regulator, which struggles to keep the battery charged at low rpm, in traffic, or wi… Repairs typically run $150-$700. Severity: medium.
What is the 1968-1980 MG MGB Marginal Cooling — Old Radiator and Smog-Era Heat Soak Cause Overheating?
The MGB's cooling system has little reserve margin even when healthy, and decades of scale silt up the radiator core and clog passages in the block, dropping flow and capacity. Later cars are worse: emissions-era retarded timing, the larger/heavier-breathing engine, and (on US ca… Repairs typically run $250-$1,000. Severity: medium.
Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.
