2025 Volvo S90 Problems: 6 Known Issues
2025 model year · NHTSA recalls, manufacturer TSBs, and owner forum reports · Updated September 2026
According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2025 Volvo S90 has 6 documented known issues, with 2 rated critical. The most serious are Windshield and Window Bonding Adhesion Failure on Daqing-Built Cars, Glass Can Detach — Recall 25V104 ($0-$0 repair) and Brake Control Module Software 3.5.14 Causes Loss of Braking After Extended 'B' Mode Coasting — Recall 25V392 ($0-$0 repair). Across all issues with published estimates, repair costs range from $200 to $1,000. DIY maintenance guides at au7o.io.
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All 6 Known Issues
NHTSA Recalls6 recalls
ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM)
Volvo Car USA, LLC (Volvo Car) is recalling certain 2022-2023 S60, V60, S90L, XC60, and XC90 vehicles. An electronic control module (ECM) software error may prevent the combustion engine from starting, causing a loss of drive power.
BACK OVER PREVENTION:SOFTWARE
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2025 S90, V90CC, C40, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40 and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
BACK OVER PREVENTION:SOFTWARE
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2024 C40BEV, 2022-2025 S90, V90CC, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40, and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 S90L, 2020-2021 XC60, and XC90 vehicles. An improperly welded rotor and shaft may separate within the integrated brake system.
ELECTRICAL SYSTEM:SOFTWARE
Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.
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Frequently Asked Questions
What are the most common Volvo S90 problems?
According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2025 Volvo S90 has 6 documented issues. The most frequently reported are: Windshield and Window Bonding Adhesion Failure on Daqing-Built Cars, Glass Can Detach — Recall 25V104, Brake Control Module Software 3.5.14 Causes Loss of Braking After Extended 'B' Mode Coasting — Recall 25V392, Auxiliary Coolant Pump Leak. Of these, 2 are rated critical and should be addressed promptly.
Is the Volvo S90 reliable?
The 2025 Volvo S90 has 6 known issues compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports. 2 issues are rated critical: Windshield and Window Bonding Adhesion Failure on Daqing-Built Cars, Glass Can Detach — Recall 25V104 and Brake Control Module Software 3.5.14 Causes Loss of Braking After Extended 'B' Mode Coasting — Recall 25V392. Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.
How much does it cost to fix common Volvo S90 problems?
Repair costs for known Volvo S90 issues range from $0 to $1,000, depending on the specific problem and whether you choose DIY or professional repair. The most critical issue, Windshield and Window Bonding Adhesion Failure on Daqing-Built Cars, Glass Can Detach — Recall 25V104, typically costs $0-$0 to repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.
What is the 2025 Volvo S90 Windshield and Window Bonding Adhesion Failure on Daqing-Built Cars, Glass Can Detach — Recall 25V104?
2025 S90 sedans built at Volvo's Daqing, China plant between September 11 and December 11, 2024 had their windshield and fixed glass bonded over a surface contaminated by plasticizers migrating from PVC masking, which weakened the polyurethane bond to the body. Affected glass can… Repairs typically run $0-$0. Severity: high.
What is the 2025 Volvo S90 Brake Control Module Software 3.5.14 Causes Loss of Braking After Extended 'B' Mode Coasting — Recall 25V392?
2025 S90 T8 plug-in hybrids that received brake control module software version 3.5.14 (released April 25, 2025, OTA and at dealers) can lose brake function entirely in a specific scenario: coasting downhill in 'B' (regenerative) drive mode for more than about 1 minute 40 seconds… Repairs typically run $0-$0. Severity: high.
What is the 2017-2025 Volvo S90 Auxiliary Coolant Pump Leak?
The electric auxiliary coolant pump develops a leak or fails, affecting cabin heating performance and turbo/supercharger cooling on T6 models. The pump circulates coolant to the heater core and turbo when the engine is off or at idle. Repairs typically run $200-$600. Severity: medium.
What is the 2022-2025 Volvo S90 Rearview Camera Does Not Display in Reverse — FMVSS 111 Recall (Volvo R10333)?
Affected 2022-2025 S90 sedans may not show the rearview camera image on the center display when the transmission is placed in reverse. Volvo Car USA reported the condition to NHTSA as a back-over prevention software defect, and because the image can be missing precisely when the… Severity: medium.
What is the 2022-2025 Volvo S90 S90 Rear Visibility Recall: Camera Image May Not Display in Reverse?
Volvo Car USA is recalling 2022-2025 S90 sedans under NHTSA campaign 25V282000. The problem: when the driver places the car in reverse, the rearview camera image may fail to display. That makes the affected S90s non-compliant with FMVSS 111, "Rear Visibility." NHTSA's stated cons… Severity: medium.
What is the 2017-2025 Volvo S90 Pilot Assist and Adaptive Cruise Control Malfunction?
The Pilot Assist semi-autonomous driving system and adaptive cruise control intermittently become unavailable, displaying error messages. Camera or radar sensor obstruction, calibration drift, or software bugs can trigger the issue. Heavy rain, snow, or direct sunlight may also c… Repairs typically run $0-$1,000. Severity: low.
Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.