2025 model year · 0+ owner reports · Updated April 2026
According to Au7o's analysis of 0+ owner reports, the 2025 Volvo XC90 has 5 documented known issues, with 1 rated critical. The most serious is Recharge Plug-In Hybrid High-Voltage Battery / Propulsion System Faults and Reduced Performance ($0-$5,000 repair). Across all issues, repair costs range from $0 to $5,000. DIY maintenance guides at au7o.io.
On the 2023-2025 Volvo XC90 2.0L plug-in hybrid, xC90 Recharge owners have reported propulsion-system warnings, inability to charge, reduced power, and 'hybrid system failure' type messages affecting drivability. On some vehicles the fault triggers a check-engine light, limited EV operation, or a transition to reduced-performance mode. These complaints appear across owner forums and NHTSA filings for recent Recharge models and can involve battery management, onboard charging, cooling, or high-voltage isolation faults.
Scan the hybrid control modules with Volvo-capable diagnostics and inspect freeze-frame data for battery, charger, and isolation-related faults. Dealers typically update hybrid control software first, then test the onboard charger, battery coolant circuits, contactors, and high-voltage battery components. Because of the safety and warranty implications, high-voltage diagnosis should be handled by a Volvo retailer or qualified hybrid specialist.
Parts and tips from 0+ owners who fixed this issue
On the 2023-2025 Volvo XC90, multiple 2023-2025 XC90 owners report the Android Automotive/Google Built-In infotainment system freezing, rebooting, dropping LTE/GPS, or failing to load climate, camera, and vehicle settings menus. Unlike older Sensus complaints, this issue is specific to the newer Google-based software stack used in current XC90s. Owners commonly describe intermittent black screens, missing app tiles, inoperative backup camera display, and loss of audio/navigation until the system is reset or updated.
Confirm software version and check for Volvo software campaigns or over-the-air updates, as many cases are addressed by infotainment software revisions. Perform a center display reset and network reset, then scan for telematics/infotainment faults. If problems persist, dealers typically reload software, update the TCAM/infotainment modules, or replace a failed communication/display-related module if diagnostics support it.
Parts and tips from 0+ owners who fixed this issue
On the 2023-2025 Volvo XC90, owners of SPA-platform Volvos including the 2023-2025 XC90 continue to report TCAM-related failures where the vehicle loses cellular service, Volvo Cars app communication, GPS position, remote start/lock functions, and sometimes emergency-call features. In many cases the issue appears as an intermittent 'SOS service required' or connectivity warning, often after software glitches or low-voltage events. The problem is well documented in owner forums and dealer service visits, with some vehicles requiring module reset, software reload, or TCAM replacement.
Diagnose battery state and low-voltage history first, then scan the telematics network and verify antenna/module communication. Dealers often perform a TCAM reset, software reload, or replace the TCAM if faults return. If the vehicle also has repeated 12V battery warnings, address battery condition and charging-system behavior because undervoltage can trigger or worsen telematics faults.
Parts and tips from 0+ owners who fixed this issue
On the 2023-2025 Volvo XC90, a recurring owner complaint on newer XC90s is unexpected 12V battery discharge leading to '12V battery critical charging fault,' no-start conditions, warning lights, and multiple electronic features going offline. The issue can be intermittent and is often tied to software sleep-state problems, telematics modules staying awake, or a weak auxiliary battery. Because the XC90 relies heavily on networked modules, low system voltage can create a cascade of unrelated warnings that disappear after charging or battery replacement.
Load-test the 12V battery, check charging voltage, and inspect for excessive parasitic draw after the vehicle enters sleep mode. Update vehicle software and inspect telematics/infotainment modules if the draw remains high. Replace a weak AGM battery and clear low-voltage faults; if the drain persists, dealers may need to trace module wake-up activity on the CAN network.
Parts and tips from 0+ owners who fixed this issue
On the 2023-2025 Volvo XC90, owners of recent XC90s frequently report persistent front brake squeal or groaning at low speeds, sometimes accompanied by pulsation or early rotor replacement recommendations. The issue appears on both mild-hybrid and Recharge variants and is often most noticeable during light braking after the vehicle has sat overnight or in damp conditions. In some cases dealers resurface or replace pads/rotors, but noise can return if the underlying pad compound or rotor condition is unchanged.
Inspect rotor runout, pad wear pattern, and caliper slide movement, and verify whether Volvo has updated pad or hardware guidance for the specific VIN. If noise is severe or pulsation is present, replace pads and rotors as a set and clean/lubricate contact points with the correct brake lubricant. A proper bed-in procedure after replacement can reduce repeat noise complaints.
Parts and tips from 0+ owners who fixed this issue
BACK OVER PREVENTION:SOFTWARE
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2025 S90, V90CC, C40, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40 and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
BACK OVER PREVENTION:SOFTWARE
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2024 C40BEV, 2022-2025 S90, V90CC, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40, and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM)
Volvo Car USA, LLC (Volvo Car) is recalling certain 2022-2023 S60, V60, S90L, XC60, and XC90 vehicles. An electronic control module (ECM) software error may prevent the combustion engine from starting, causing a loss of drive power.
SERVICE BRAKES, HYDRAULIC
Volvo Car USA, LLC (Volvo Car) is recalling certain 2023 S60, V60, V60CC, V90CC, XC60, XC90, XC40, and C40 vehicles. A diagnostic error in the Brake Control Module 2 (BCM2) may cause a loss of Antilock Brake System (ABS), Electronic Stability Control (ESC), and traction control.
ELECTRICAL SYSTEM
Volvo Car USA, LLC (Volvo Car) is recalling certain 2023 S60, V60CC, XC60, XC90, XC40, and C40 vehicles. A diagnostic trouble code (DTC) may be falsely detected for the emergency call system (e-call) and display "e-Call Service Required" in the driver information module (DIM).
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According to Au7o's analysis of 0+ owner reports, the 2025-2025 Volvo XC90 has 5 documented issues. The most frequently reported are: Recharge Plug-In Hybrid High-Voltage Battery / Propulsion System Faults and Reduced Performance, Google Built-In / Center Display Freezing, Rebooting, or Losing Connectivity, TCAM Telematics Module Failure Causing SOS, LTE, GPS, and App Connectivity Loss. Of these, 1 is rated critical and should be addressed promptly.
The 2025-2025 Volvo XC90 has 5 known issues documented across 0+ owner reports. 1 issue is rated critical: Recharge Plug-In Hybrid High-Voltage Battery / Propulsion System Faults and Reduced Performance. Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.
Repair costs for known Volvo XC90 issues range from $0 to $5,000, depending on the specific problem and whether you choose DIY or professional repair. The most critical issue, Recharge Plug-In Hybrid High-Voltage Battery / Propulsion System Faults and Reduced Performance, typically costs $0-$5,000 to repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.
XC90 Recharge owners have reported propulsion-system warnings, inability to charge, reduced power, and 'hybrid system failure' type messages affecting drivability. On some vehicles the fault triggers a check-engine light, limited EV operation, or a transition to reduced-performan… Repairs typically run $0-$5,000. Severity: high.
Multiple 2023-2025 XC90 owners report the Android Automotive/Google Built-In infotainment system freezing, rebooting, dropping LTE/GPS, or failing to load climate, camera, and vehicle settings menus. Unlike older Sensus complaints, this issue is specific to the newer Google-based… Repairs typically run $0-$1,800. Severity: medium.
Owners of SPA-platform Volvos including the 2023-2025 XC90 continue to report TCAM-related failures where the vehicle loses cellular service, Volvo Cars app communication, GPS position, remote start/lock functions, and sometimes emergency-call features. In many cases the issue ap… Repairs typically run $0-$2,200. Severity: medium.
A recurring owner complaint on newer XC90s is unexpected 12V battery discharge leading to '12V battery critical charging fault,' no-start conditions, warning lights, and multiple electronic features going offline. The issue can be intermittent and is often tied to software sleep-… Repairs typically run $250-$1,200. Severity: medium.
Owners of recent XC90s frequently report persistent front brake squeal or groaning at low speeds, sometimes accompanied by pulsation or early rotor replacement recommendations. The issue appears on both mild-hybrid and Recharge variants and is often most noticeable during light b… Repairs typically run $400-$1,400. Severity: medium.
Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.
