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P0638CriticalPowertrain

P0638: Throttle Actuator Control Range/Performance Bank 1

2 vehicles · 2 makes · $200-$600 repair

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Most Reported On

2001-2004Volvo XC702010-2016Ford Fusion

P0638 is an OBD-II diagnostic trouble code meaning “Throttle Actuator Control Range/Performance Bank 1.” This code means the engine computer detected that the electronic throttle plate (Bank 1) is not opening or closing to the position it commanded. The PCM monitors throttle actuator position against the desired angle and sets this code when they disagree. This can trigger reduced-power 'limp' mode, hesitation, or unexpected changes in engine response, which makes it a safety-relevant fault. This code is most commonly reported on 2001-2004 Volvo XC70, and 2010-2016 Ford Fusion, with repair costs ranging from $200 to $600.

On This Page

  • Common Causes
  • Repair Cost
  • Vehicles (2)
  • Related Codes
  • FAQ
  • Sources (2)

Makes

  • Ford1
  • Volvo1
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Common Causes

1Dirty or carbon-clogged throttle body
2Faulty throttle actuator motor
3Failed throttle position sensor
4Corroded or loose throttle body connector
5Wiring faults in the throttle control circuit
6Mechanical binding of the throttle plate
7PCM fault

Typical Repair Cost

$200 - $600

Based on 2 documented vehicle-specific issues. Actual cost depends on root cause and vehicle.

Diagnostic Tools

To diagnose P0638, you'll need an OBD-II scanner. Here are our recommendations at every price point.

Budget Pick$10–$20

ANCEL AD310 Classic OBD-II Scanner

by ANCEL

A simple, affordable code reader that reads and clears check engine codes. Great for quick diagnostics on any OBD-II vehicle (1996+).

  • Read & clear engine codes
  • View freeze frame data
  • I/M readiness status
  • No batteries or app needed
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Best Value$90–$120

BlueDriver Pro Bluetooth Scanner

by BlueDriver

Bluetooth OBD-II scanner with a free companion app. Provides enhanced diagnostics, smog readiness, and repair reports sourced from a database of verified fixes.

  • Enhanced diagnostics (ABS, SRS, transmission)
  • Repair Reports with verified fixes
  • Smog check readiness
  • Free app (iOS & Android)
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Advanced$180–$230

LAUNCH CRP123X OBD-II Scanner

by LAUNCH

A professional-grade handheld scanner that reads all four major systems (engine, transmission, ABS, SRS) with live data streaming and graphing.

  • Engine, transmission, ABS, SRS diagnostics
  • Live data stream & graphing
  • AutoVIN for vehicle identification
  • Free lifetime updates via Wi-Fi
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Professional$350–$450

Autel MaxiCOM MK808S Diagnostic Tool

by Autel

Shop-level diagnostic tablet with bi-directional control, active tests, and full system coverage. Ideal for serious DIYers and small shops.

  • All-system diagnostics (25+ modules)
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  • Oil reset, EPB, BMS, TPMS, injector coding
  • 7-inch touchscreen with Android OS
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Vehicles Affected (2)

Ford P0638 page →
FusionCritical

Electronic Throttle Body Failure - Limp Mode and Wrench Light

2010-2016$250-$5500 reports
Volvo P0638 page →
XC70Critical

Electronic Throttle Module (ETM) Failure

2001-2004$200-$6000 reports

Related Codes (8)

P0630VIN Not Programmed or Mismatch - ECM/PCMP0631VIN Not Programmed or Mismatch - TCMP0632Odometer Not Programmed - ECM/PCMP0633Immobilizer Key Not Programmed - ECM/PCMP0013"B" Camshaft Position Actuator Circuit/Open (Bank 1)P0020Camshaft Position 'A' Actuator Circuit (Bank 2)P0023"B" Camshaft Position Actuator Circuit/Open (Bank 2)P0025"B" Camshaft Position - Timing Over-Retarded (Bank 2)

FAQ

What does P0638 mean?

P0638 stands for "Throttle Actuator Control Range/Performance Bank 1." This code means the engine computer detected that the electronic throttle plate (Bank 1) is not opening or closing to the position it commanded. The PCM monitors throttle actuator position against the desired angle and sets this code when they disagree. This can trigger reduced-power 'limp' mode, hesitation, or unexpected changes in engine response, which makes it a safety-relevant fault.

What are the most common causes of P0638?

The most common causes of P0638 are: Dirty or carbon-clogged throttle body, Faulty throttle actuator motor, Failed throttle position sensor, Corroded or loose throttle body connector, Wiring faults in the throttle control circuit, Mechanical binding of the throttle plate, PCM fault. The specific cause varies by vehicle.

How much does it cost to fix P0638?

Repair costs for P0638 range from $200 to $600, depending on the vehicle and root cause.

Which vehicles are affected by P0638?

Au7o has documented P0638 across 2 vehicle models from 2 manufacturers: Ford, Volvo.

Sources (2)

  • Forum2009 Ford Fusion Electronic Throttle Body Failure (CarComplaints)
  • articleFord Fusion Throttle Body Guide (2013-2020): Symptoms and Replacement
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Content compiled with AI assistance using NHTSA complaints, TSBs, and owner reports. May contain errors. Always verify with your vehicle's service manual.

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