2023 Kia Forte Problems: 15 Known Issues

On the 2019-2024 Kia Forte, the Forte GT (and GT-Line with the 1.6L Gamma T-GDI) uses the D7UF1 seven-speed dry dual-clutch transmission rather than the IVT used on 2.0L cars. The dry clutch friction material glazes and the clutch actuator adaptation drifts, producing a body-shaking judder when creeping away from a stop or in slow traffic - the car vibrates but the steering wheel does not, which is the diagnostic that distinguishes clutch judder from a wheel/tire imbalance. As it progresses owners report a loud thud/jerk on the 1-2 engagement and, under wide-open throttle around 30-40 mph, a downshift where revs flare without corresponding acceleration (clutch slip). Kia issued TSB TRA083 covering 2016-2020 7-speed DCT vehicles.

On the 2019-2024 Kia Forte, the IVT (Intelligent Variable Transmission, Kia's name for their CVT) in the 2019-2024 Forte develops a shuddering sensation during light-to-moderate acceleration, particularly from stops and at speeds between 20-45 mph. The issue is caused by the CVT chain and pulley interface wearing irregularly. Kia has released multiple software updates to improve shift mapping and reduce the shudder sensation.

On the 2023 Kia Forte, a supplier welding defect on 2023 Forte sedans: one of the joint connection points where the right front lower control arm attaches to the front crossmember was not welded to specification. The weld can crack under normal suspension loading and the arm can fail outright, which lets the right front wheel move out of position and causes a sudden loss of steering control. NHTSA rated the risk high enough that owners were told not to drive the vehicle until repaired. The original campaign 23V-649 was later expanded by 24V-244 after additional suspect production was identified, so a car cleared under the first campaign may still be covered by the second.

On the 2019-2024 Kia Forte, kia bulletin CHA121 applies to certain 2019-2024 Forte vehicles and documents an intermittent front-suspension noise while turning the steering wheel, whether the vehicle is moving or stationary. Kia’s procedure replaces the front strut bearing and upper spring pad on both front strut assemblies. The bulletin describes a noise repair, not a safety recall or proof of complete strut failure.

On the 2019-2023 Kia Forte, bD-generation Fortes fitted with Forward Collision-Avoidance Assist use a windshield-mounted mono camera plus a front radar. Owners across the Forte forums report the system applying the brakes hard with nothing ahead - typically triggered by an oncoming car on an undivided road, a crest, overhead signage, or a car turning out of the lane - and separately report a persistent 'Check Forward Collision-Avoidance Assist System' message or a 'front camera obscured' warning on a clean, dry windshield. One owner documented five dealer visits with no fault found. The false brake events are the safety concern: an unprovoked hard stop invites a rear-end collision, and several owners describe near misses. Reported root causes include camera calibration drift (especially after a windshield replacement), radar aim, and moisture at the sensor.

On the 2023 Kia Forte, a narrow-build defect on 2023 Forte sedans assembled October 21 through November 7, 2022. The supplier's casting process for the front left steering knuckle ran out of specification on a single day - May 13, 2022 - producing knuckles with internal porosity/voids. A defective knuckle can crack in service at the strut or ball-joint boss, which separates the wheel's location from the suspension and causes an immediate loss of steering control. About 939 vehicles are involved, so it is a small population, but the failure mode is catastrophic and is distinct from the separately recalled right front lower control arm weld problem on the same model year.

On the 2014-2023 Kia Forte, the UVO/AVN infotainment head unit hangs during boot on the UVO logo, or the display goes black at random while driving, taking the radio, Bluetooth phone/audio, navigation and the rear-view camera image with it. Some cars recover on the next key cycle or when reverse is selected; on others the unit cycles between boot and black indefinitely. It is a mix of head-unit firmware bugs (largely addressable with a Kia software/firmware update) and genuine head-unit hardware failure, which is why dealers who only reflash sometimes fail to fix repeat cases. A blacked-out backup camera is the safety-relevant part of this failure.

On the 2019-2023 Kia Forte, the 2019-2023 Forte commonly develops condensation (fogging) inside the headlight and taillight assemblies. Water enters through degraded seals or vent tubes that become clogged. In severe cases, standing water can short out LED driver boards or corrode wiring connectors. Kia has replaced headlight assemblies under warranty for many owners, though the issue can return if the seal design is not updated.

On the 2019-2023 Kia Forte, on BD-generation Fortes the intake camshaft phaser is commanded by an oil control valve (OCV/CVVT solenoid) mounted in the front of the head. Because the 2.0 Nu is a known oil consumer, the sump often runs low and the remaining oil gets heat-cycled and sludgy; the fine screen and small orifices in the OCV clog, or the solenoid fails electrically. The ECM then commands a phaser position it cannot achieve and sets P0011 - 'A' Camshaft Position Timing Over-Advanced, Bank 1. Drivers get a rough or hunting idle, a stumble off idle, sometimes a stall at a stop, and a measurable fuel economy loss. Left alone, phaser and chain wear accelerate. This is specifically a BD 2.0 Nu complaint tied to that engine's oil consumption; it is not the same fault as the crankshaft position sensor hot-restart stall.

On the 2014-2025 Kia Forte, nu-family Forte engines use a hydraulic timing chain tensioner that depends on oil pressure to keep the chain taut. After the car sits overnight the tensioner bleeds down, and on start-up the slack chain slaps the guides for one to five seconds until oil pressure builds - a loud metallic rattle or clatter from the timing cover end of the engine. A brief rattle is borderline normal; the problem is that on high-mileage Fortes, and especially those run on extended oil intervals or low oil (the 2.0 GDI's oil consumption makes this common), the tensioner ratchet and the plastic chain guides wear, the rattle lengthens, and eventually the chain stretches far enough to skew cam timing and set correlation codes. This is a wear-plus-oil-condition failure, distinct from the piston-ring and rod-bearing campaigns on the same engine family.

On the 2014-2023 Kia Forte, forte 2.0L Nu cars that consume oil push unburned oil ash through the exhaust, which poisons and eventually plugs the washcoat on the close-coupled (manifold) converter and the underfloor converter. Owners see P0420 catalyst-efficiency-below-threshold, sometimes with a rotten-egg smell, sluggish acceleration, and a rattle from the exhaust as the ceramic brick breaks apart. Forte owners report replacing the easy-to-reach underfloor converter only to have P0420 return within weeks because the manifold-mounted primary converter is the one that is actually degraded. In advanced cases the fractured substrate raises backpressure enough to cause power loss and stalling, and debris can be drawn back toward the head.

On the 2010-2024 Kia Forte, sunroof-equipped Fortes route water from the sunroof tray through four small rubber drain hoses down the A- and C-pillars. Pollen, pine needles, and road grit pack the upper end of the hose; once blocked, the tray overflows past the seal and water runs down inside the A-pillar into the front passenger carpet, or out of the rear drains into the trunk/spare-tire well. Owners report soaked front and rear passenger carpet, a musty smell, fogged windows, and in some cases corroded connectors or a wet body control module under the carpet. On earlier TD cars the sunroof surround rubber also cracks and the rear gutter tubes can pull loose from the tray entirely.

On the 2010-2025 Kia Forte, forte cooling systems across all three generations lose coolant from two recurring points. The plastic thermostat housing (water outlet) on the Nu engines warps or develops hairline cracks with thermal cycling, leaving a small puddle under the front of the engine that owners describe as appearing in cold weather and drying up in summer as the plastic expands and re-seals. Second, the water pump weep hole starts dripping as the shaft seal wears. Both are slow leaks, so the first symptom is usually a low-coolant light or a sweet smell rather than an overheat - but on a GDI Nu engine, running the coolant low is how a slow leak becomes a warped head. Forum threads on both forteforums.com and kia-forums.com track the housing leak specifically, with owners reporting warped housing flanges rather than a failed gasket.

On the 2010-2023 Kia Forte, the EVAP purge control solenoid on the Forte's intake sticks or leaks in the open position, so fuel vapor from the charcoal canister is pulled into the intake manifold when it should be sealed - including with the engine off and immediately after a fill-up. The classic owner symptom is a car that cranks a long time or needs several attempts to start only right after filling the tank (the intake is flooded with vapor, giving an over-rich start), then runs fine. The PCM later sets P0441 (incorrect purge flow) or P0496 (purge flow during non-purge condition). Secondary effects include a rough idle right after start-up and, if the canister has been saturated with liquid fuel from repeated overfilling, a plugged canister that damages the replacement valve.

On the 2010-2023 Kia Forte, forte owners across generations report the heater/AC blower quitting entirely or losing individual speeds, and the cause traced repeatedly on the forums is heat damage at the blower motor's electrical connector rather than the motor itself. Owners describe pulling the connector out of the bottom of the blower housing and finding the plug and socket melted and partially fused together, typically on cars used in hot climates with the fan on high for long periods. A related Kia/Hyundai pattern is the climate control head and its connectors running hot and failing. Diagnosis is confused by parts data listing an inline blower resistor for later Fortes when no separate resistor is actually fitted - several owners were told 'it's the resistor' by a dealer that could not then locate one. The classic resistor signature (only the highest speed still works) does occur on the earlier cars that do use a resistor pack.