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P2004ModerateEngine

P2004: Intake Manifold Runner Control Stuck Open (Bank 1)

4 vehicles · 3 makes · $150-$1,400 repair

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Most Reported On

2004-2014Subaru WRX STI2012-2019Volkswagen Beetle1999-2001Chrysler LHS2005-2014Volkswagen Jetta2.5 S +6

P2004 is an OBD-II diagnostic trouble code meaning “Intake Manifold Runner Control Stuck Open (Bank 1).” P2004 means the intake manifold runner control for engine bank 1 is stuck in the open position. Many engines use flaps or valves inside the intake manifold that close at low RPM to boost air velocity and torque, then open at higher RPM; this code sets when the computer commands those runners to close but a sensor shows they remain open. The result is usually rough low-speed running, reduced low-end power, or hesitation. It indicates a mechanical or actuator problem in the variable intake system, not a true vacuum or fuel issue. This code is most commonly reported on 2004-2014 Subaru WRX STI, 2012-2019 Volkswagen Beetle, and 1999-2001 Chrysler LHS, plus 1 other vehicle, with repair costs ranging from $150 to $1,400.

On This Page

  • Common Causes
  • Repair Cost
  • Vehicles (4)
  • Related Codes
  • FAQ
  • Sources (4)

Makes

  • Chrysler1
  • Subaru1
  • Volkswagen2
Back to top

Common Causes

1Stuck or seized intake manifold runner flaps (carbon buildup)
2Failed intake manifold runner control actuator or solenoid
3Disconnected or broken actuator linkage/rod
4Faulty intake runner position sensor
5Damaged wiring or connector at the actuator/sensor
6Vacuum leak or failed vacuum supply on vacuum-operated systems
7Cracked or warped intake manifold

Typical Repair Cost

$150 - $1,400

Based on 4 documented vehicle-specific issues. Actual cost depends on root cause and vehicle.

Diagnostic Tools

To diagnose P2004, you'll need an OBD-II scanner. Here are our recommendations at every price point.

Budget Pick$10–$20

ANCEL AD310 Classic OBD-II Scanner

by ANCEL

A simple, affordable code reader that reads and clears check engine codes. Great for quick diagnostics on any OBD-II vehicle (1996+).

  • Read & clear engine codes
  • View freeze frame data
  • I/M readiness status
  • No batteries or app needed
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Best Value$90–$120

BlueDriver Pro Bluetooth Scanner

by BlueDriver

Bluetooth OBD-II scanner with a free companion app. Provides enhanced diagnostics, smog readiness, and repair reports sourced from a database of verified fixes.

  • Enhanced diagnostics (ABS, SRS, transmission)
  • Repair Reports with verified fixes
  • Smog check readiness
  • Free app (iOS & Android)
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Advanced$180–$230

LAUNCH CRP123X OBD-II Scanner

by LAUNCH

A professional-grade handheld scanner that reads all four major systems (engine, transmission, ABS, SRS) with live data streaming and graphing.

  • Engine, transmission, ABS, SRS diagnostics
  • Live data stream & graphing
  • AutoVIN for vehicle identification
  • Free lifetime updates via Wi-Fi
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Professional$350–$450

Autel MaxiCOM MK808S Diagnostic Tool

by Autel

Shop-level diagnostic tablet with bi-directional control, active tests, and full system coverage. Ideal for serious DIYers and small shops.

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  • 7-inch touchscreen with Android OS
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Vehicles Affected (4)

Chrysler P2004 page →
LHSMinor

3.5L V6 Intake Manifold Runner Control Failure

1999-2001$150-$4000 reports
Subaru P2004 page →
WRX STIModerate

Tumble Generator Valve (TGV) Sensor/Motor Fault (P2004/P2005/P2011/P2016)

2004-2014$250-$1,400110 reports
Volkswagen P2004 page →
BeetleModerate

Intake Manifold Flap Failure

2012-2019$400-$1,2000 reports
JettaModerate

2.5L 5-Cylinder Intake Manifold Runner Failure

2005-2014$300-$8000 reports

Related Codes (8)

P2002Diesel Particulate Filter Efficiency Below Threshold (Bank 1)P2003Diesel Particulate Filter Efficiency Below Threshold (Bank 2)P2005Intake Manifold Runner Control Stuck Open (Bank 1)P2006Intake Manifold Runner Control Stuck Closed (Bank 1)002FManufacturer-Specific Diagnostic Code16566Mass Air Flow Sensor Signal Too Low (VAG)ECM-940AEngine Control Module Fault (Volvo)P0008Engine Position System Performance - Bank 1

FAQ

What does P2004 mean?

P2004 stands for "Intake Manifold Runner Control Stuck Open (Bank 1)." P2004 means the intake manifold runner control for engine bank 1 is stuck in the open position. Many engines use flaps or valves inside the intake manifold that close at low RPM to boost air velocity and torque, then open at higher RPM; this code sets when the computer commands those runners to close but a sensor shows they remain open. The result is usually rough low-speed running, reduced low-end power, or hesitation. It indicates a mechanical or actuator problem in the variable intake system, not a true vacuum or fuel issue.

What are the most common causes of P2004?

The most common causes of P2004 are: Stuck or seized intake manifold runner flaps (carbon buildup), Failed intake manifold runner control actuator or solenoid, Disconnected or broken actuator linkage/rod, Faulty intake runner position sensor, Damaged wiring or connector at the actuator/sensor, Vacuum leak or failed vacuum supply on vacuum-operated systems, Cracked or warped intake manifold. The specific cause varies by vehicle.

How much does it cost to fix P2004?

Repair costs for P2004 range from $150 to $1,400, depending on the vehicle and root cause.

Which vehicles are affected by P2004?

Au7o has documented P2004 across 4 vehicle models from 3 manufacturers: Chrysler, Subaru, Volkswagen.

Sources (4)

  • videoYouTube repair video covering Subaru TGV (tumble generator valve) issues/diagnosis and stuck-open/stuck-closed behavior (P2004/P2005/P2011/P2016 context)
  • ForumReddit r/MechanicAdvice thread discussing 2013 VW Beetle 2.0T intake manifold flap failure
  • videoYouTube - How to Replace Intake Manifold Runner Control Valve on 3.5L Chrysler V6 - by EricTheCarGuy
  • videoEricTheCarGuy - Volkswagen Jetta 2.5L Intake Manifold Runner Flap Replacement

Content compiled with AI assistance using NHTSA complaints, TSBs, and owner reports. May contain errors. Always verify with your vehicle's service manual.

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Vehicle data and repair guidance on this site are compiled with AI assistance and may contain errors. Always verify with your service manual or a qualified mechanic.

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