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P0201CriticalFuel System

P0201: How to Diagnose & Fix — Injector Circuit/Open - Cylinder 1

18 vehicles · 11 makes · $30-$6,500 repair

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How to diagnose and fix P0201: most-reported vehicles

Ranked by owner reports. Each card gives the symptoms, how to confirm the cause, the fix, parts and sources for that vehicle.

Mercedes-Benz Sprinter · 2010–2025

Community reported
2,400 owners
Link to this issueError Codes:P0201P0202P0203P0204

Sprinter diesel injectors develop seal failures leading to the "Black Death" condition where combustion gases leak past the injector copper washers, carbonizing and creating hard tar deposits around the injector bore. This is the most common and feared Sprinter repair, as advanced cases require expensive injector extraction procedures when the carbon welds the injectors in place.

Common Symptoms

  • Black tar buildup around injectors visible under engine cover
  • Ticking noise from engine
  • Diesel smell in cab
  • Rough idle
  • Loss of power under load

How to Fix

Replace injector sealing washers and clean injector bores at the first sign of any leaking. If caught early this is a simple and inexpensive repair. Advanced cases with seized injectors may require specialized extraction tools or even cylinder head removal. Replace all injector washers simultaneously.

Owner tips & cautions

  • WarningInspect your injector area at EVERY oil change. Black Death starts as a small seep and becomes catastrophic. A $20 copper washer replacement now prevents a $3,000 injector extraction later.
Typical repair cost:$300 - $3,000

Research This Issue

Based on 2,400 owner reports

GoogleRedditYouTubeNHTSA
Community Reported
High Confidence2,400 owner reportsLast reported by owners Mar 2026Reviewed Mar 2026

Ford Transit · 2017–2023

Community reported
950 owners
Link to this issueError Codes:P0201P0202P0203P0204P0205P0206P0300P0301P0302P0303P0304

The 2017-2023 Ford Transit with the 2.0L EcoBlue diesel engine (available in some markets) and the 3.5L EcoBoost V6 experience fuel injector failures causing rough running, misfires, poor idle, reduced performance, and excessive smoke on cold start. Parkers UK documents an official Ford service action for Transit EcoBlue diesel injector failures traced to a quality issue with Continental-supplied injectors where an internal surface coating comes unstuck, blocking the injector. FordTransitUSAForum.com documents injector failure on 3.5L EcoBoost Transit models as well, where direct injection fuel deposits cause injector spray pattern degradation. RepairPal estimates individual injector replacement between $266 and $627 depending on Transit model, but multiple injectors often need replacement simultaneously, and contaminated fuel systems can cost significantly more.

Common Symptoms

  • Rough running and engine misfires
  • Poor idle quality
  • Excessive blue or black smoke on cold start
  • Reduced engine performance and power
  • Check engine light with injector or misfire codes
  • Engine stalls immediately after starting
  • High fuel consumption
  • Engine hesitation under acceleration

How to Fix

For Transit 3.5L EcoBoost: replace failed injectors ($100-200 per injector, 3-4 hours labor). Consider replacing all 6 injectors if the vehicle has over 100k miles - if one has failed, others are likely close behind. For EcoBlue diesel: Ford issued a service action for Continental injector failures - check with dealer for coverage. Use only Top Tier gasoline and change fuel filters per schedule. Professional fuel system cleaning every 50,000 miles can extend injector life.

Typical repair cost:$300 - $2,500
Sources for this issue (1)
  • NHTSA Campaign 16V618 - Transit 3.2L Diesel Fuel Systemrecall

Research This Issue

Based on 950 owner reports

GoogleRedditYouTubeNHTSA
Community Reported
Medium Confidence950 owner reportsLast reported by owners Feb 2026Reviewed Feb 2026

Mercedes-Benz GLK-Class · 2010–2015

Community reported
550 owners
Link to this issueError Codes:P0201P0202P0203P0204

The OM651 diesel injectors in the GLK develop a condition known as "Black Death" where the copper injector sealing washers fail, allowing combustion gases to escape around the injector. The escaping gases carbonize and create hard black tar deposits around the injector bore, eventually welding the injector in place and making removal extremely difficult.

Common Symptoms

  • Black tar deposits around diesel injectors
  • Ticking noise from engine that changes with RPM
  • Diesel smell in engine bay
  • Rough idle
  • Slight loss of power

How to Fix

Replace the injector sealing washers and clean the injector bores of carbon deposits. If caught early, this is a relatively simple repair. Advanced cases require specialized injector extraction tools and potentially new injectors. Replace all four injector washers simultaneously to prevent repeat failures.

What you need to fix it

Only diagnosis- and fitment-reviewed repair parts are linked here.

  • Corteco OM651 fuel-injector sealing ring 6110170660
    OEMCorteco 6110170660

    Technician-selected OM651 injector-seat repair stage using Mercedes-Benz 6110170660 Fitment/availability: The inspected direct U.S. page identifies Corteco 6110170660, explicitly catalogs GLK250 fitment, and showed availability, price an…

    FCP Euro
  • Corteco OM651 repair-stage fuel-injector sealing ring 6110170760
    OEMCorteco 6110170760

    Technician-selected later/thicker OM651 injector-seat repair stage using Mercedes-Benz 6110170760 Fitment/availability: The inspected FCP GLK250 catalog identifies Corteco 6110170760 for GLK250 and showed availability, price and purchase…

    FCP Euro

As an Amazon Associate, we earn from qualifying purchases; other part links may also earn au7o a commission. Confirm fitment by VIN before buying.

Owner tips & cautions

  • WarningInspect the injector area at every oil change. If you see any black deposits forming around the injectors, replace the copper washers immediately. Waiting turns a $200 repair into a $2,000 nightmare.
Typical repair cost:$400 - $2,000

Research This Issue

Based on 550 owner reports

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Community Reported
High Confidence550 owner reportsLast reported by owners Sep 2025Reviewed Mar 2026

Chevrolet Silverado 2500HD · 2001–2015

Community reported
520 owners
Link to this issueError Codes:P0201P0202P0203P0204P0263P0300

Bosch fuel injectors on early Duramax engines develop internal leaks causing rough running, white smoke, and hard starts. LB7 generation (2001-2004) most affected with class action settlement history.

Common Symptoms

  • Rough idle
  • White smoke from exhaust
  • Hard cold starting
  • Fuel knock or miss
  • Reduced fuel economy
  • Fuel in oil

How to Fix

Replace failed injectors. Consider replacing all 8 as preventive measure. Use updated Bosch injector part numbers. Replace injector return lines and cups at same time.

Typical repair cost:$1,500 - $4,000
Sources for this issue (1)
  • GM Special Policy 04039 - LB7 Injector Replacement (attached to NHTSA ODI complaint 10130187)tsb

Research This Issue

Based on 520 owner reports

GoogleRedditYouTubeNHTSA
Community Reported
Low Confidence520 owner reportsLast reported by owners Mar 2026Reviewed Mar 2026

Ford F-150 · 2011–2020

Link to this issueError Codes:P0201P0300P0301P0316P0206P0308

The 3.5L EcoBoost's high-pressure direct (GDI) injectors run at diesel-like pressures and are a common failure item, especially at higher mileage and after heat-soak. A stuck-open or electrically failing injector floods a cylinder and can wash down neighboring cylinders on the same bank, producing a cold-start misfire that often smooths out once warm. It commonly sets injector-circuit codes (P0201-P0206) alongside misfire codes (P0300-P0308) and occasionally a total-misfire/knock code. It is frequently misdiagnosed as coils or plugs before the injector is found.

Common Symptoms

  • Cold-start misfire / stumble that smooths when warm
  • Rough idle and hesitation on acceleration
  • Check-engine light, often flashing on start
  • Fuel smell from exhaust, poor fuel economy
  • Single-cylinder or same-bank multi-cylinder misfire

How to Fix

Read freeze-frame and identify the specific cylinder; compare fuel-injector balance/contribution data. Swap or replace the failed GDI injector (intake manifold removal required for access) and inspect for fuel-washed plugs. Replace plugs/coils on the affected cylinder if fouled. Verify high-pressure fuel pump output and low-side pressure to rule out supply issues before replacing multiple injectors.

What you need to fix it

Only diagnosis- and fitment-reviewed repair parts are linked here.

  • High-pressure direct-injection (GDI) fuel injector — 2011-2016 3.5L EcoBoost (Gen 1)
    OEMBL3Z-9F593-BCross-refMotorcraft CM-5202 (superseded by BL3Z-9F593-B), Ford BL3Z-9F593-A (earlier revision, superseded), Ford engineering number BL3E-9F593-HB / BL3E-HB$95–$185

    Sold individually; the engine takes 6 (Require Quantity: 6). Gen 1 (2011-2016) 3.5L EcoBoost is direct-injection ONLY, so this is the single injector type on the engine.

    Amazon
  • High-pressure direct-injection (GDI) fuel injector — 2017-2020 3.5L EcoBoost (Gen 2)
    OEMHL3Z-9F593-BCross-refBosch 0261500307, Motorcraft/Ford service reference CM5254, Ford 82511115$66–$140

    Sold individually; 6 per engine.

As an Amazon Associate, we earn from qualifying purchases; other part links may also earn au7o a commission. Confirm fitment by VIN before buying.

Typical repair cost:$650 - $1,500
Sources for this issue (1)
  • NHTSA Manufacturer Communications Data Corpusnhtsa

Research This Issue

GoogleRedditYouTubeNHTSA
Community Reported
Medium ConfidenceVerifiedReviewed Jul 2026

Find P0201 by make

Browse every documented model and issue for your make.

Audi · 1 issueChevrolet · 2 issuesChrysler · 1 issueDacia · 1 issueFord · 3 issuesGMC · 2 issuesLand Rover · 1 issueMercedes-Benz · 2 issuesSEAT · 2 issuesSkoda · 2 issuesVolkswagen · 2 issues

P0201 code reference

General diagnostic-code context. The code alone does not confirm a cause for your vehicle; use the applicable issue card and its sources.

Frequently asked questions

What does P0201 mean?

P0201 stands for "Injector Circuit/Open - Cylinder 1." P0201 means the engine computer detected an electrical problem in the wiring or control circuit for the fuel injector on cylinder 1. The PCM pulses each injector open and back ground, and when it sees an open circuit, a short, or abnormal resistance on cylinder 1's injector circuit, it sets this code. In practice it means cylinder 1 may not be getting fuel injected properly, which can cause a misfire, rough running, or a no-start on that cylinder. It points to the injector itself or its wiring, not to a fuel-pressure problem affecting the whole engine.

What are the most common causes of P0201?

The most common causes of P0201 are: Damaged or corroded injector connector or terminals at cylinder 1, Broken, chafed, or shorted injector wiring harness, Failed (open or shorted) fuel injector on cylinder 1, Loose or poor ground/power feed to the injector circuit, Blown injector fuse or relay feeding the bank, Failed injector driver inside the PCM/ECM. The specific cause varies by vehicle.

How much does it cost to fix P0201?

Repair costs for P0201 range from $30 to $6,500, depending on the vehicle and root cause.

Which vehicles are affected by P0201?

Au7o has documented P0201 across 18 vehicle models from 11 manufacturers: Audi, Chevrolet, Chrysler, Dacia, Ford, GMC, Land Rover, Mercedes-Benz, SEAT, Skoda, Volkswagen.

Related codes

  • P0200 · Injector Circuit/Open
  • P0202 · Injector Circuit/Open - Cylinder 2
  • P0203 · Injector Circuit/Open - Cylinder 3
  • P0204 · Injector Circuit/Open - Cylinder 4
  • P0087 · Fuel Rail/System Pressure - Too Low
  • P0088 · Fuel Rail/System Pressure - Too High
  • P0130 · O2 Sensor Circuit Malfunction (Bank 1, Sensor 1)
  • P0131 · O2 Sensor Circuit Low Voltage (Bank 1, Sensor 1)
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Content compiled with AI assistance using NHTSA complaints, TSBs, and owner reports. May contain errors. Always verify with your vehicle's service manual.

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