2023 model year · NHTSA recalls, manufacturer TSBs, and owner forum reports · Updated June 2026
According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2023 Ford Expedition has 3 documented known issues. No issues are rated critical, indicating generally reliable ownership. Across all issues, repair costs range from $20 to $2,500. DIY maintenance guides at au7o.io.
On the 2003-2025 Ford Expedition, expeditions equipped with the rear air suspension system experience compressor failure, causing the rear of the vehicle to sag. The compressor wears out from overwork — it cycles frequently due to slow air leaks in the air springs (bags) and supply lines. When the compressor fails, the rear drops to the bump stops, creating a nose-up stance and poor ride quality. The air springs themselves develop dry rot cracks and leak, particularly in dry or hot climates.
Replace the air suspension compressor ($150-300 for aftermarket, $200-400 OEM). Simultaneously inspect and replace any leaking air springs ($100-200 each, two required). Total repair to restore the air system: $500-1,200. Many owners convert to conventional coil springs using a conversion kit ($200-400) from Strutmasters or Arnott, which eliminates the air system entirely and requires no future maintenance.
Parts and tips from 0+ owners who fixed this issue
On the 2018-2025 Ford Expedition, the 10-speed 10R80 automatic transmission in 2018+ Expeditions develops a torque converter shudder during light acceleration between 35-55 mph. The shudder feels like driving over rumble strips and is caused by the torque converter lockup clutch slipping. The 10R80 aggressively locks the torque converter at low speeds for fuel efficiency, which accelerates clutch material wear. Contaminated transmission fluid from degraded clutch material worsens the shudder over time.
Start with a transmission fluid drain and refill using Mercon ULV fluid — this resolves the shudder in approximately 60% of cases. If the shudder returns after a fluid change, the torque converter needs replacement ($1,500-2,500 including labor). Ford has released TCM calibration updates that modify lockup behavior — have the dealer install the latest calibration. Under powertrain warranty, this should be covered at no cost.
Parts and tips from 0+ owners who fixed this issue
On the 2018-2025 Ford Expedition, the fourth generation (2018+) Expedition develops water leaks at the rear liftgate and D-pillar area. Water enters through deteriorated weatherstripping seals around the liftgate opening and through the rear tail light gaskets. The leak causes water to pool in the cargo area, behind interior trim panels, and can damage the power liftgate module and rear wiring. The issue is more prevalent in Expeditions that have been through car washes or driven in heavy rain.
Inspect and replace the rear liftgate weatherstrip seal if compressed or damaged ($80-150 for the seal, $50-100 labor). Check tail light gaskets and reseal with butyl tape if leaking ($20-30 DIY). Ford has released a TSB for some model years addressing the D-pillar seal. Apply body seam sealer to any suspect areas. Remove interior trim to dry any trapped water and check for mold.
Parts and tips from 0+ owners who fixed this issue
ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION
Ford Motor Company (Ford) is recalling certain 2024-2025 F-150, Expedition, and 2024 Lincoln Navigator vehicles equipped with 3.5L GTDI engines. The engine may have a misaligned engine cup plug, which can result in a rapid oil leak.
AIR BAGS:FRONTAL
Ford Motor Company (Ford) is recalling certain 2025 Navigator and Expedition vehicles. The passenger side air bag may have been manufactured incorrectly, which can cause the air bag to deploy with excessive force during a crash.
SERVICE BRAKES, HYDRAULIC:POWER ASSIST:ELECTRIC:CONTROL MODULE:SOFTWARE
Ford Motor Company (Ford) is recalling certain 2025 Lincoln Navigator, F-150, Expedition, Bronco, and Ranger vehicles. The Electronic Brake Booster (EBB) module may malfunction while driving or when the driver is utilizing an Advanced Driver Assistance System (ADAS) feature, resulting in a loss of power brake assist.
STRUCTURE:INTERIOR PANELS:CENTER CONSOLE
Ford Motor Company (Ford) is recalling certain 2018-2024 Expedition vehicles. The chrome plating on the center console may bubble and peel, resulting in sharp edges.
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS
Ford Motor Company (Ford) is recalling certain 2022-2024 Navigator and Expedition vehicles. The front brake lines may contact the engine air cleaner outlet pipe and become damaged, possibly resulting in a brake fluid leak and reduced brake function.
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According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2023-2023 Ford Expedition has 3 documented issues. The most frequently reported are: Air Suspension Compressor Failure and Sag, 10R80 Transmission Torque Converter Shudder, Rear Liftgate and Panel Water Leak. None are rated critical, but regular maintenance is recommended.
The 2023-2023 Ford Expedition has 3 known issues compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports. No issues are rated critical, suggesting generally good reliability. Regular maintenance following the manufacturer's schedule helps prevent many common problems.
Repair costs for known Ford Expedition issues range from $20 to $2,500, depending on the specific problem and whether you choose DIY or professional repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.
Expeditions equipped with the rear air suspension system experience compressor failure, causing the rear of the vehicle to sag. The compressor wears out from overwork — it cycles frequently due to slow air leaks in the air springs (bags) and supply lines. When the compressor fail… Repairs typically run $200-$1,200. Severity: medium.
The 10-speed 10R80 automatic transmission in 2018+ Expeditions develops a torque converter shudder during light acceleration between 35-55 mph. The shudder feels like driving over rumble strips and is caused by the torque converter lockup clutch slipping. The 10R80 aggressively l… Repairs typically run $150-$2,500. Severity: medium.
The fourth generation (2018+) Expedition develops water leaks at the rear liftgate and D-pillar area. Water enters through deteriorated weatherstripping seals around the liftgate opening and through the rear tail light gaskets. The leak causes water to pool in the cargo area, beh… Repairs typically run $20-$500. Severity: medium.
Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.
