2025 Ford Expedition Problems: 3 Known Issues

2025 Ford Expedition Problems: 3 Known Issues | Au7o

NHTSA Recalls24 recalls

ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION

Ford Motor Company (Ford) is recalling certain 2024-2025 F-150, 2024 Expedition and 2024 Lincoln Navigator vehicles equipped with a 3.5L GTDI engine. The engines may have a misaligned engine cup plug, which can result in a rapid oil leak.

Campaign #24V85100020/12/2024

EQUIPMENT:OTHER:LABELS

Ford Motor Company (Ford) is recalling certain 2020-2025 Explorer, Lincoln Aviator, 2020-2024 Escape, Lincoln Corsair, 2018-2024 F-150, Expedition and Lincoln Navigator vehicles. The air bag warning label may be missing from the dashboard. As such, these vehicles fail to comply with the requirement Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."

Campaign #24V85200008/11/2024

ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION

Ford Motor Company (Ford) is recalling certain 2024-2025 F-150, Expedition, and 2024 Lincoln Navigator vehicles equipped with 3.5L GTDI engines. The engine may have a misaligned engine cup plug, which can result in a rapid oil leak.

Campaign #25V19800028/03/2025

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS

Ford Motor Company (Ford) is recalling certain 2022-2024 Navigator and Expedition vehicles. The front brake lines may contact the engine air cleaner outlet pipe and become damaged, possibly resulting in a brake fluid leak and reduced brake function.

Campaign #25V31400009/05/2025

BACK OVER PREVENTION:SOFTWARE

Ford Motor Company (Ford) is recalling certain 2021-2024 Bronco, F-150, 2021-2024 Edge, 2022-2025 Escape, F-250, F-350, F-450, F-550, F-600, 2022-2024 Expedition, 2022-2025 Transit, 2021-2023 Mach-E, 2024 Ranger, Mustang, 2021-2023 Lincoln Nautilus, 2022-2024 Navigator, and 2023-2024 Corsair vehicles. A software error may cause the rearview camera image to delay, freeze, or not display when the vehicle is in reverse.

Campaign #25V31500009/05/2025

+ 19 more recalls. Check all on NHTSA.gov

Enter your VIN at NHTSA.gov to check recalls specific to your vehicle.

Frequently Asked Questions

What are the most common Ford Expedition problems?

According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2025 Ford Expedition has 3 documented issues. The most frequently reported are: Air Suspension Compressor Failure and Sag, Rear Liftgate and Panel Water Leak, 10R80 Transmission Torque Converter Shudder. None are rated critical, but regular maintenance is recommended.

Is the Ford Expedition reliable?

The 2025 Ford Expedition has 3 known issues compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports. No issues are rated critical, suggesting generally good reliability. Regular maintenance following the manufacturer's schedule helps prevent many common problems.

How much does it cost to fix common Ford Expedition problems?

Repair costs for known Ford Expedition issues range from $20 to $2,500, depending on the specific problem and whether you choose DIY or professional repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.

What is the 2003-2025 Ford Expedition Air Suspension Compressor Failure and Sag?

Expeditions equipped with the rear air suspension system experience compressor failure, causing the rear of the vehicle to sag. The compressor wears out from overwork — it cycles frequently due to slow air leaks in the air springs (bags) and supply lines. When the compressor fail… Repairs typically run $200-$1,200. Severity: medium.

What is the 2018-2025 Ford Expedition Rear Liftgate and Panel Water Leak?

The fourth generation (2018+) Expedition develops water leaks at the rear liftgate and D-pillar area. Water enters through deteriorated weatherstripping seals around the liftgate opening and through the rear tail light gaskets. The leak causes water to pool in the cargo area, beh… Repairs typically run $20-$500. Severity: medium.

What is the 2018-2025 Ford Expedition 10R80 Transmission Torque Converter Shudder?

The 10-speed 10R80 automatic transmission in 2018+ Expeditions develops a torque converter shudder during light acceleration between 35-55 mph. The shudder feels like driving over rumble strips and is caused by the torque converter lockup clutch slipping. The 10R80 aggressively l… Repairs typically run $150-$2,500. Severity: medium.

2025 Ford Expedition Problems: 3 Known Issues

All 3 Known Issues

2003-2025 Ford Expedition: Air Suspension Compressor Failure and Sag#

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2018-2025 Ford Expedition: Rear Liftgate and Panel Water Leak#

Common Symptoms

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2018-2025 Ford Expedition: 10R80 Transmission Torque Converter Shudder#

Common Symptoms

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Other Ford Models

Frequently Asked Questions

What are the most common Ford Expedition problems?

Is the Ford Expedition reliable?

How much does it cost to fix common Ford Expedition problems?

What is the 2003-2025 Ford Expedition Air Suspension Compressor Failure and Sag?

What is the 2018-2025 Ford Expedition Rear Liftgate and Panel Water Leak?

What is the 2018-2025 Ford Expedition 10R80 Transmission Torque Converter Shudder?