2024 Ford Expedition Problems: 5 Known Issues
2024 model year · NHTSA recalls, manufacturer TSBs, and owner forum reports · Updated October 2026
According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2024 Ford Expedition has 5 documented known issues, with 2 rated critical. The most serious are 3.5L EcoBoost Engine Cup Plug Misalignment and Rapid Oil Leak (Recalls 24V851 / 25V198) ($0-$0 repair) and Front Brake Line Chafing Against the Air Cleaner Outlet Pipe (Recall 25V314) ($0-$0 repair). Across all issues with published estimates, repair costs range from $20 to $500. DIY maintenance guides at au7o.io.
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All 5 Known Issues
NHTSA Recalls25 recalls
AIR BAGS:SENSOR:SIDE IMPACT
Ford Motor Company (Ford) is recalling certain 2022 Super Duty F-250, F-350, 2021 F-150, Expedition, and Lincoln Navigator vehicles. The front-door side impact pressure sensor modules may have been damaged during supplier assembly, which can cause the side impact air bags to not deploy properly in a crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 214, "Side Impact Protection."
VISIBILITY:WINDSHIELD WIPER/WASHER:LINKAGES
Ford Motor Company (Ford) is recalling certain 2020-2021 F-150, Expedition, 2020-2022 Super Duty F-250, F-350, F-450, F-550, and 2020-2021 Lincoln Navigator vehicles. The windshield wiper arms may break, causing the windshield wipers to fail.
ENGINE
Ford Motor Company (Ford) is recalling certain 2021 Expedition and Lincoln Navigator vehicles. An engine compartment fire may occur while driving or parked, even with the ignition in the "Off" position.
EQUIPMENT:OTHER:LABELS
Ford Motor Company (Ford) is recalling certain 2020-2025 Explorer, Lincoln Aviator, 2020-2024 Escape, Lincoln Corsair, 2018-2024 F-150, Expedition and Lincoln Navigator vehicles. The air bag warning label may be missing from the dashboard. As such, these vehicles fail to comply with the requirement Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."
EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
Ford Motor Company (Ford) is recalling certain 2018-2023 Expedition and Lincoln Navigator vehicles equipped with third-row seating; and 2019-2023 F-Super Duty F-250, F-350, F-450, and F-550 SuperCab vehicles. The owner's manual does not include instructions for adjusting or removing certain head restraints. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 202, "Head Restraints."
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Frequently Asked Questions
What are the most common Ford Expedition problems?
According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2024 Ford Expedition has 5 documented issues. The most frequently reported are: 3.5L EcoBoost Engine Cup Plug Misalignment and Rapid Oil Leak (Recalls 24V851 / 25V198), Front Brake Line Chafing Against the Air Cleaner Outlet Pipe (Recall 25V314), Rearview Camera Blank, Frozen or Distorted Image (Recalls 25V315 / 25V442 / 25V048 / 25V572 / 25V270). Of these, 2 are rated critical and should be addressed promptly.
Is the Ford Expedition reliable?
The 2024 Ford Expedition has 5 known issues compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports. 2 issues are rated critical: 3.5L EcoBoost Engine Cup Plug Misalignment and Rapid Oil Leak (Recalls 24V851 / 25V198) and Front Brake Line Chafing Against the Air Cleaner Outlet Pipe (Recall 25V314). Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.
How much does it cost to fix common Ford Expedition problems?
Repair costs for known Ford Expedition issues range from $0 to $500, depending on the specific problem and whether you choose DIY or professional repair. The most critical issue, 3.5L EcoBoost Engine Cup Plug Misalignment and Rapid Oil Leak (Recalls 24V851 / 25V198), typically costs $0-$0 to repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.
What is the 2024-2025 Ford Expedition 3.5L EcoBoost Engine Cup Plug Misalignment and Rapid Oil Leak (Recalls 24V851 / 25V198)?
On 2024-2025 Expeditions with the 3.5L GTDI EcoBoost, a cup plug in the engine cylinder head may have been installed misaligned at the engine plant. The misaligned plug can unseat and release engine oil rapidly, dropping oil pressure and stalling the engine with little warning. B… Repairs typically run $0-$0. Severity: high.
What is the 2022-2024 Ford Expedition Front Brake Line Chafing Against the Air Cleaner Outlet Pipe (Recall 25V314)?
Certain 2022–2024 Expedition front brake lines may have been bent during engine installation, allowing contact with the air-cleaner outlet pipe and a brake-fluid leak. Ford identified a radiator-hose handling process as the cause. A leak may increase pedal travel and stopping dis… Repairs typically run $0-$0. Severity: high.
What is the 2015-2024 Ford Expedition Rearview Camera Blank, Frozen or Distorted Image (Recalls 25V315 / 25V442 / 25V048 / 25V572 / 25V270)?
Different rear-camera recalls cover distinct Expedition populations. Amended 25V315 covers certain 2022–2024 vehicles with affected SYNC 4 software: a display freeze, blackout or reboot can interrupt the reverse image. Its July 2025 filing lists 18,140 Expeditions within 1,076,13… Repairs typically run $0-$0. Severity: medium.
What is the 2018-2025 Ford Expedition Rear Liftgate and Panel Water Leak?
The fourth generation (2018+) Expedition develops water leaks at the rear liftgate and D-pillar area. Water enters through deteriorated weatherstripping seals around the liftgate opening and through the rear tail light gaskets. The leak causes water to pool in the cargo area, beh… Repairs typically run $20-$500. Severity: medium.
What is the 2018-2024 Ford Expedition Center Console Chrome Trim Bubbling and Peeling Into Sharp Edges (Recall 26V368)?
The chrome plating on the center console trim of 2018-2024 Expeditions built between March 14, 2017 and December 3, 2024 can bubble and peel, leaving exposed sharp edges where occupants rest hands and arms. Ford's June 9, 2026 Part 573 report records awareness globally of one acc… Repairs typically run $0-$0. Severity: low.
Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.