What are the most common Ford Expedition problems?

According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2002 Ford Expedition has 1 documented issue. The documented issue is: 5.4L 2-Valve Spark Plug Blow-Out From Cylinder Head. Of these, 1 is rated critical and should be addressed promptly.

Is the Ford Expedition reliable?

The 2002 Ford Expedition has 1 known issue compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports. 1 issue is rated critical: 5.4L 2-Valve Spark Plug Blow-Out From Cylinder Head. Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.

How much does it cost to fix common Ford Expedition problems?

Repair costs for known Ford Expedition issues range from $150 to $400, depending on the specific problem and whether you choose DIY or professional repair. The most critical issue, 5.4L 2-Valve Spark Plug Blow-Out From Cylinder Head, typically costs $150-$400 to repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.

What is the 1997-2008 Ford Expedition 5.4L 2-Valve Spark Plug Blow-Out From Cylinder Head?

The 5.4L Triton 2-valve V8 in 1997-2008 Expeditions is notorious for spark plugs ejecting from the aluminum cylinder heads. The 2-valve heads have only 4 threads holding each spark plug, which is insufficient for the clamping force needed. Over time, the threads strip and the spa… Repairs typically run $150-$400. Severity: high.

2002 Ford Expedition Problems: 1 Issue Every Owner Should Know

2002 Ford Expedition Problems: 1 Issue Every Owner Should Know | Au7o

NHTSA Recalls12 recalls

LATCHES/LOCKS/LINKAGES:DOORS:LATCH

FORD IS RECALLING 123,632 MY 2007-2008 EXPEDITION AND LINCOLN NAVIGATOR VEHICLES. THE DOOR HANDLE HOUSING EMBOSSMENT RETAINING THE BOTTOM OF THE INTERIOR DOOR HANDLE SPRING ON ALL SIDE DOORS MAY FRACTURE DURING NORMAL CUSTOMER USAGE. THIS CAN RESULT IN INSUFFICIENT SPRING FORCE TO RETURN THE HANDLE TO THE FULLY CLOSED POSITION. THE HANDLE MAY BE LOOSE CAUSING A RATTLE OR NOISE AND THE HANDLE MAY NOT RETURN TO THE FULLY CLOSED POSITION. THIS CONDITION MAY ALSO PROVIDE A DELAYED RESISTANCE WHEN ACTUATING THE HANDLE PRIOR TO OPENING THE DOOR.

Campaign #08V05800005/02/2008

AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

CERTAIN VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS SPECIFIED IN FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, 'OCCUPANT CRASH PROTECTION.' THE DRIVER AIR BAG MODULE MAY NOT HAVE BEEN PROPERLY ASSEMBLED.

Campaign #07V54100021/11/2007

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:FUEL RAIL

FORD IS RECALLING 57,199 MY 2006-2007 E-150, E-250, E-350, AND MY 2007 EXPEDITION AND LINCOLN NAVIGATOR VEHICLES EQUIPPED WITH 5.4L ENGINES. THE FUEL RAIL CROSS-OVER HOSE MAY CONTAIN WEAK AREAS. AS A RESULT, THE HOSE MAY CRACK, WHICH COULD CAUSE A FUEL ODOR AND/OR FUEL LEAK.

Campaign #08V05700005/02/2008

EXTERIOR LIGHTING

CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Campaign #06E06400017/07/2006

EXTERIOR LIGHTING

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Campaign #09E01200007/04/2009

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2002 Ford Expedition Problems: 1 Issue Every Owner Should Know

All 1 Known Issue

1997-2008 Ford Expedition: 5.4L 2-Valve Spark Plug Blow-Out From Cylinder Head#

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Frequently Asked Questions

What are the most common Ford Expedition problems?

Is the Ford Expedition reliable?

How much does it cost to fix common Ford Expedition problems?

What is the 1997-2008 Ford Expedition 5.4L 2-Valve Spark Plug Blow-Out From Cylinder Head?