2025 Ford Explorer Problems: 10 Known Issues
2025 model year · NHTSA recalls, manufacturer TSBs, and owner forum reports · Updated September 2026
According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2025 Ford Explorer has 10 documented known issues, with 8 rated critical. The most serious are Second-Row Outer Seat Belt Lower Anchor Bolts Improperly Secured ($0-$0 repair), Loose Trailer Hitch Assembly Bolts — Loss of Handling or Trailer Detachment While Towing ($0-$0 repair), Trailer Tail Lights Fail to Illuminate — Improperly Manufactured Body Control Module C ($0-$0 repair), Easy-Entry Second-Row Seat Switch Binds — Seats Unlatch, Tip or Slide Unexpectedly ($0-$0 repair), Hard / Dropping Brake Pedal and Loss of Braking Reported on 2025 Explorer, EGR Valve Poppet Head Detachment Causing Unexpected Loss of Drive Power (Recall 26V122) ($0-$0 repair), Engine Failure Requiring Long Block Replacement (Recall 26V343 / Ford 26S35) ($0-$0 repair) and .