What are the most common Ford F-150 Lightning problems?
According to Au7o's analysis of 1,210+ owner reports, the 2023 Ford F-150 Lightning has 10 documented issues. The most frequently reported are: High-Voltage Battery Cell Manufacturing Defect — Internal Short Circuit and Fire Risk, Integrated Park Module Failure — Vehicle May Roll Away When Parked, Front Upper Control Arm Ball Joint Separation — Loss of Steering. Of these, 4 are rated critical and should be addressed promptly.
Is the Ford F-150 Lightning reliable?
The 2023 Ford F-150 Lightning has 10 known issues documented across 1,210+ owner reports. 4 issues are rated critical: High-Voltage Battery Cell Manufacturing Defect — Internal Short Circuit and Fire Risk and Integrated Park Module Failure — Vehicle May Roll Away When Parked and Front Upper Control Arm Ball Joint Separation — Loss of Steering and High-Voltage Battery Junction Box Bus Bar Loose Fasteners — Arcing, Fire Risk and Power Loss (Recall 24S11). Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.
How much does it cost to fix common Ford F-150 Lightning problems?
Repair costs for known Ford F-150 Lightning issues range from $0 to $1,500, depending on the specific problem and whether you choose DIY or professional repair. The most critical issue, High-Voltage Battery Cell Manufacturing Defect — Internal Short Circuit and Fire Risk, typically costs $0-$0 to repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.
What is the 2022-2024 Ford F-150 Lightning High-Voltage Battery Cell Manufacturing Defect — Internal Short Circuit and Fire Risk?
The Ford F-150 Lightning is under recall (NHTSA 25V131000, Ford 25S18) for a supplier manufacturing defect in the high-voltage battery cells that can cause an internal short circuit. Production process deviations at the battery cell supplier caused misaligned electrodes in some c… Repairs typically run $0-$0. Severity: high.
What is the 2022-2024 Ford F-150 Lightning Integrated Park Module Failure — Vehicle May Roll Away When Parked?
The Ford F-150 Lightning has a recall for the integrated park module (IPM) which may fail to lock into the park position when the driver shifts into Park. Unlike conventional vehicles with a mechanical parking pawl connected to the transmission, the Lightning uses an electronic p… Repairs typically run $0-$0. Severity: high.
What is the 2023-2024 Ford F-150 Lightning Front Upper Control Arm Ball Joint Separation — Loss of Steering?
Certain 2023-2024 Ford F-150 Lightning trucks were recalled because the front upper control arm ball joint nut may not have been properly tightened during assembly. If the nut loosens, the control arm can separate from the steering knuckle, causing a sudden and complete loss of s… Repairs typically run $0-$0. Severity: high.
What is the 2023 Ford F-150 Lightning High-Voltage Battery Junction Box Bus Bar Loose Fasteners — Arcing, Fire Risk and Power Loss (Recall 24S11)?
The retention nuts securing the high-voltage junction box bus bars inside the traction battery pack may be loose or missing due to an assembly/torque error, which can cause electrical arcing at the busbars, increase fire risk, and trigger a sudden loss of drive power (often prece… Repairs typically run $0-$0. Severity: high.
What is the 2022-2024 Ford F-150 Lightning DC Fast Charging Faults and Reduced Charging Speed?
Many Ford F-150 Lightning owners report persistent issues with DC fast charging, including charge fault errors, unexpectedly slow charging speeds, and sessions that terminate prematurely. Some vehicles charge at only 40-70kW at stations rated for 150-350kW. The charging speed oft… Repairs typically run $0-$1,500. Severity: medium.
What is the 2022-2025 Ford F-150 Lightning SYNC 4 / APIM Infotainment Screen Blackout and Backup Camera Failure?
Owners report the large SYNC 4 touchscreen going black or freezing, and the rearview/backup camera failing (black or frozen image) when shifting into reverse. Ford has acknowledged a SYNC 4 freeze-in-reverse defect (software versions ~1.7-1.9) affecting many 2021-2024 vehicles in… Repairs typically run $0-$1,200. Severity: medium.
What is the 2022-2025 Ford F-150 Lightning 12V Battery Undercharge and Parasitic Drain — "Plug In to Maintain 12V Battery" Warnings?
The Lightning's 12V battery is only recharged by the DC-to-DC converter while the high-voltage battery is charging or the truck is on, so parked trucks can experience 12V undercharge and parasitic (vampire) drain despite a full traction battery. Owners widely report "Plug in to m… Repairs typically run $0-$350. Severity: medium.
What is the 2022-2025 Ford F-150 Lightning Charge Port Door Latch Sticking, Freezing and Failing to Open/Close?
The charge port door uses a push-push electric latch that owners widely report as flimsy and unreliable. It frequently requires several pushes to open or close, and in cold weather the tight-tolerance latch mechanism freezes shut, preventing charging. Failure modes include the pi… Repairs typically run $0-$450. Severity: medium.
What is the 2022-2025 Ford F-150 Lightning Failed Over-the-Air (OTA) Software Update Bricks the Truck?
The Lightning relies heavily on OTA updates, and a failed or interrupted update can leave the truck inoperable ("bricked") — it may not start, showing "Full Accessory Power Active" but no drive. The most common root cause is a weak 12V battery that drains mid-update, because the… Repairs typically run $0-$300. Severity: medium.
What is the 2022-2025 Ford F-150 Lightning Water Intrusion — Frunk, Firewall Seam and A-Pillar/Sunroof Drain Leaks?
Owners report water leaking into the cab and frunk, commonly from open body seams at the firewall/front bulkhead between the cab and frunk (often the passenger side), clogged or pinched sunroof/A-pillar drain tubes, and windshield/rear-window seams. A separate gripe is the Mega P… Repairs typically run $0-$600. Severity: medium.
