2020 Volvo XC60 Problems: 6 Known Issues
2020 model year · 1,510+ owner reports · Updated October 2026
According to Au7o's analysis of 1,510+ owner reports, the 2020 Volvo XC60 has 6 documented known issues, with 3 rated critical. The most serious are Low-Pressure Fuel Pump Fuse Blows and Pump Fails (Gen2 Drive-E, Recall 21V414000) ($0-$0 repair), City Safety / Automatic Emergency Braking Fails to Detect Obstacles (ASDM Software-Hardware Incompatibility) ($0-$0 repair) and Plug-in hybrid battery module may short circuit when fully charged — recall 25V179. The most commonly reported issue is Rough, jerky or hesitant automatic gear changes at low speed (owner reports) with 890 owner reports. DIY maintenance guides at au7o.io.
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All 6 Known Issues
NHTSA Recalls16 recalls
SEAT BELTS:FRONT:RETRACTOR
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."
ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM)
Volvo Car USA, LLC (Volvo Car) is recalling certain 2022-2023 S60, V60, S90L, XC60, and XC90 vehicles. An electronic control module (ECM) software error may prevent the combustion engine from starting, causing a loss of drive power.
STEERING
Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.
ELECTRICAL SYSTEM:SOFTWARE
Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.
BACK OVER PREVENTION:SOFTWARE
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2025 S90, V90CC, C40, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40 and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
+ 11 more recalls. Check all on NHTSA.gov
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Frequently Asked Questions
What are the most common Volvo XC60 problems?
According to Au7o's analysis of 1,510+ owner reports, the 2020 Volvo XC60 has 6 documented issues. The most frequently reported are: Low-Pressure Fuel Pump Fuse Blows and Pump Fails (Gen2 Drive-E, Recall 21V414000), City Safety / Automatic Emergency Braking Fails to Detect Obstacles (ASDM Software-Hardware Incompatibility), Plug-in hybrid battery module may short circuit when fully charged — recall 25V179. Of these, 3 are rated critical and should be addressed promptly.
Is the Volvo XC60 reliable?
The 2020 Volvo XC60 has 6 known issues documented across 1,510+ owner reports. 3 issues are rated critical: Low-Pressure Fuel Pump Fuse Blows and Pump Fails (Gen2 Drive-E, Recall 21V414000) and City Safety / Automatic Emergency Braking Fails to Detect Obstacles (ASDM Software-Hardware Incompatibility) and Plug-in hybrid battery module may short circuit when fully charged — recall 25V179. Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.
How much does it cost to fix common Volvo XC60 problems?
Repair costs for known Volvo XC60 issues range from $0 to $900, depending on the specific problem and whether you choose DIY or professional repair. The most critical issue, Low-Pressure Fuel Pump Fuse Blows and Pump Fails (Gen2 Drive-E, Recall 21V414000), typically costs $0-$0 to repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.
What is the 2019-2020 Volvo XC60 Low-Pressure Fuel Pump Fuse Blows and Pump Fails (Gen2 Drive-E, Recall 21V414000)?
On 2019-2020 SPA-platform Volvos the low-pressure (in-tank lift) fuel pump can draw enough current to blow its fuse, which shuts the pump down and starves the high-pressure direct-injection pump. Volvo recalled roughly 85,550 vehicles including the XC60 under 21V414000. The failu… Repairs typically run $0-$0. Severity: high.
What is the 2019-2020 Volvo XC60 City Safety / Automatic Emergency Braking Fails to Detect Obstacles (ASDM Software-Hardware Incompatibility)?
A software/hardware incompatibility in the Active Safety Domain Master (ASDM) - the module that runs City Safety, AEB, Pilot Assist and pedestrian/cyclist detection on the SPA cars - can leave the automatic emergency braking system unable to detect an obstacle and brake as intend… Repairs typically run $0-$0. Severity: high.
What is the 2020-2022 Volvo XC60 Plug-in hybrid battery module may short circuit when fully charged — recall 25V179?
A supplier process deviation in LG high-voltage battery cell modules can cause an internal short circuit when the battery is fully charged and the car is parked, which can overheat the cells and increases the risk of a fire. Volvo reports no incidents while driving. Applies to: X… Severity: high.
What is the 2018-2022 Volvo XC60 Rough, jerky or hesitant automatic gear changes at low speed (owner reports)?
Owners report jerky or hesitant gear changes at low speed, rough 1st-to-2nd shifts and, on cold mornings, a shift into 3rd that drops back to 2nd and slips. One 2022 B5 owner reports the car holding 1st gear and then showing "Transmission acceleration performance reduced". Applie… Severity: medium.
What is the 2018-2020 Volvo XC60 Rear air suspension compressor may fail and blow its fuse — extended warranty P10064?
On some XC60s with air suspension, a valve inside the rear suspension air compressor may contain residue from an anti-corrosive agent and malfunction. Diagnostic codes SUM-B104177 and SUM-C103B4B/C103B98 are set and the compressor fuse blows. Applies to: certain 2018-2020 XC60 wi… Severity: medium.
What is the 2018-2021 Volvo XC60 Power Tailgate Lift Arm Freezes and Separates From the Body (Recall 19V046000)?
On the Gen2 XC60 the powered tailgate is raised by electric spindle lift arms. In cold weather, moisture that has migrated into the arm can freeze, and the arm - unable to extend normally - separates from its mounting and is thrown rearward with significant force when the tailgat… Repairs typically run $0-$900. Severity: medium.
Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.