According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2015 Volvo V60 has 14 documented known issues, with 6 rated critical. The most serious are High-Pressure Fuel Line Leak Recall (Fire Risk) ($0-$0 repair), Diesel EGR Cooler and Valve Clogging Causing Limp Mode (P0401) ($500-$1,500 repair), Front Seat Belt Anchor Cable Recall — 2011-2018 V60, Auxiliary Drive Belt Failure Damaging the Timing Belt ($150-$4,000 repair), D4 Diesel Turbocharger Wear (European-market diesel) — Power Loss, Black Smoke and Whistling ($1,600-$4,000 repair) and Coolant Leak During Warm-Up Engine Fire Recall (Early Build) ($0-$600 repair). Across all issues with published estimates, repair costs range from $50 to $4,000. DIY maintenance guides at au7o.io.
ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM)
Volvo Car USA, LLC (Volvo Car) is recalling certain 2022-2023 S60, V60, S90L, XC60, and XC90 vehicles. An electronic control module (ECM) software error may prevent the combustion engine from starting, causing a loss of drive power.
Campaign #22V79300020/10/2022
SERVICE BRAKES, HYDRAULIC
Volvo Car USA, LLC (Volvo Car) is recalling certain 2023 S60, V60, V60CC, V90CC, XC60, XC90, XC40, and C40 vehicles. A diagnostic error in the Brake Control Module 2 (BCM2) may cause a loss of Antilock Brake System (ABS), Electronic Stability Control (ESC), and traction control.
Campaign #23V01200019/01/2023
BACK OVER PREVENTION:SOFTWARE
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2025 S90, V90CC, C40, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40 and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
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According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2015 Volvo V60 has 14 documented issues. The most frequently reported are: High-Pressure Fuel Line Leak Recall (Fire Risk), Diesel EGR Cooler and Valve Clogging Causing Limp Mode (P0401), Front Seat Belt Anchor Cable Recall — 2011-2018 V60. Of these, 6 are rated critical and should be addressed promptly.
Is the Volvo V60 reliable?
The 2015 Volvo V60 has 14 known issues compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports. 6 issues are rated critical: High-Pressure Fuel Line Leak Recall (Fire Risk) and Diesel EGR Cooler and Valve Clogging Causing Limp Mode (P0401) and Front Seat Belt Anchor Cable Recall — 2011-2018 V60 and Auxiliary Drive Belt Failure Damaging the Timing Belt and D4 Diesel Turbocharger Wear (European-market diesel) — Power Loss, Black Smoke and Whistling and Coolant Leak During Warm-Up Engine Fire Recall (Early Build). Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.
How much does it cost to fix common Volvo V60 problems?
Repair costs for known Volvo V60 issues range from $0 to $4,000, depending on the specific problem and whether you choose DIY or professional repair. The most critical issue, High-Pressure Fuel Line Leak Recall (Fire Risk), typically costs $0-$0 to repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.
What is the 2015-2016 Volvo V60 High-Pressure Fuel Line Leak Recall (Fire Risk)?
Volvo recalled roughly 219,000 model-year 2015-2016 vehicles, including the V60 and V60 Cross Country, because high-pressure fuel lines on certain five-cylinder engines were not correctly installed and could leak fuel. Leaking fuel contacting hot engine components poses a fire ha… Repairs typically run $0-$0. Severity: high.
What is the 2014-2018 Volvo V60 Diesel EGR Cooler and Valve Clogging Causing Limp Mode (P0401)?
Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.
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On the 2011-2017 Volvo V60, on belt-driven V60 engines, the auxiliary (serpentine) belt and its automatic tensioner are a known failure point: the tensioner pulley bearing wears and can seize, shredding the belt. On these engines the worst-case is catastrophic, the shredded auxiliary belt can be drawn into the timing belt housing, causing the timing belt to jump or break. That leads to immediate loss of power and, on interference engines, bent valves and major internal damage. A failed belt also stops the alternator, A/C, and (on belt-driven setups) power steering.
Common Symptoms
Squealing or chirping from the front of the engine
Bearing rumble from the belt tensioner/idler
Battery/charging warning and loss of A/C
Loss of power steering assist (belt-driven cars)
Sudden engine stall with shredded belt debris
How to Fix
Replace the serpentine/auxiliary belt at the recommended interval and proactively replace the tensioner and idler pulleys at the same time (a seized tensioner destroys a new belt and risks the timing belt). Investigate any squealing/chirping or bearing noise immediately. On timing-belt engines, follow the timing belt + water pump service interval strictly; if the aux belt has already shredded, inspect the timing belt/cover for ingested debris before restarting.
What you need to fix it
Only diagnosis- and fitment-reviewed repair parts are linked here.
Continental 31258153KT P3 five-cylinder accessory-drive belt kit
replace both accessory belts, tensioner and required hardware on the confirmed five-cylinder branch Fitment/availability: U.S.-market P3 Volvo V60 with the five-cylinder gasoline accessory drive using the 31258153 tensioner branch; confi…
On the 2011-2018 Volvo V60, market note: the D4 diesel was sold in Europe and other non-US markets (the US-market V60 was gasoline/PHEV only), so this applies to European/RHD-market cars. The 190 hp D4 diesel (both the older 2.0L 5-cylinder D5204T and the later VEA 4-cylinder D4204T) commonly develops turbocharger wear, typically around 80,000-120,000 km (roughly 50,000-75,000 miles), and earlier if oil-change intervals are stretched or the car is used mostly for short trips. Worn turbine blades and failing shaft seals cause gradually reduced acceleration that develops into a marked power drop, black smoke from the exhaust under load, and whistling or metallic noises. On the variable-geometry turbo of the VEA engine, a sticking VNT actuator/vanes can also trigger boost-pressure faults and limp mode. This is a distinct failure from DPF clogging, EGR fouling, or crankcase-ventilation (PCV) issues, though a neglected turbo often coexists with those. Note: the diesel D4 was not sold in the US market.
Common Symptoms
Gradual loss of power / weak acceleration
Black smoke from the exhaust under load
Whistling or metallic noise from the turbo
Limp mode / reduced power warning
Oil consumption or oil in the intake tract
How to Fix
Confirm with boost-pressure logging and a visual/shaft-play inspection of the turbo. Replace the turbocharger (single turbo on the 5-cylinder; variable-geometry turbo on the VEA 4-cylinder); clean or replace the VNT actuator where sticking vanes are the cause. Prevent recurrence with low-SAPS full-synthetic oil and shorter change intervals (≤15,000 km) plus periodic longer high-speed drives and a brief cool-down idle after hard runs.
On the 2011-2016 Volvo V60, early V60s with the older 2.5L five-cylinder and 3.0L six-cylinder turbo engines use a crankcase ventilation 'oil trap' (PCV box) that clogs with carbon and oil sludge over time. A blocked PCV system causes excessive crankcase pressure that pushes oil past the cam and crank seals and valve-cover/intake gaskets, creating oil leaks, and can pull a vacuum that distorts seals. Classic giveaways are a whistle or hiss from the engine that changes or stops when the oil filler cap is loosened, plus rough idle and fault codes. Left unaddressed it leads to repeated seal leaks and oil consumption.
Common Symptoms
Whistling or hissing that stops when oil cap is loosened
Oil leaks at valve cover, cam/crank seals, or intake
Rough or oscillating idle
Check engine light (lean / fuel-trim codes)
Elevated oil consumption
Dipstick popping up from crankcase pressure
How to Fix
Perform the oil-cap/glove test (whistle or running change when the cap is removed indicates abnormal crankcase pressure). Replace the PCV oil trap/breather box and associated hoses; on heavily clogged engines the block passages and oil-pan ventilation may also need cleaning. Replace any seals/gaskets already blown out by the overpressure. Treat the PCV system as a wear/maintenance item on these engines.
What you need to fix it
Only diagnosis- and fitment-reviewed repair parts are linked here.
Genuine Volvo 31338685 oil-filter housing with integrated PCV
replace the confirmed failed integrated PCV diaphragm/oil-filter-housing assembly on the five-cylinder branch Fitment/availability: 2015-2016 U.S.-market Volvo V60 T5 2.5L five-cylinder B5254T12 using Volvo 31338685; confirm VIN and engi…
On the 2014-2018 Volvo V60, the 2.0L VEA diesel (D4204T family) has a design weakness in the EGR system: the original EGR cooler develops internal sealing problems that let small amounts of coolant seep in and mix with exhaust soot, forming a hard, paste-like carbon sludge that clogs both the cooler and the EGR valve. This trips a P0401 (insufficient EGR flow) code, causes hesitation and rough running, and frequently drops the car into reduced-power 'limp/turtle' mode. It typically appears around 40,000-75,000 miles and is worse on cars used for frequent short trips that never fully warm up.
Common Symptoms
Check engine light with P0401
Reduced power / limp (turtle) mode
Hesitation or stumble on acceleration
Rough idle or stalling when warm
Unexplained slow coolant loss
How to Fix
Scan to confirm P0401/P0402 and inspect the EGR cooler and valve for carbon paste and coolant contamination. Volvo released redesigned EGR cooler and valve parts; replacing both with the updated components is the durable fix (cleaning alone tends to recur). Combine with an Italian tune-up / longer hot drives to reduce soot buildup. Address any coolant loss at the same time to confirm the cooler is the source.
On the 2011-2018 Volvo V60, diesel V60s used mainly for short, low-speed trips cannot reach the exhaust temperatures needed for the diesel particulate filter to passively regenerate, so soot accumulates and the DPF clogs. This brings on reduced power, poor fuel economy, a DPF/emissions warning light, and eventually limp mode and blocked-filter messages. It is one of the most common diesel ownership complaints on this generation and is heavily driving-pattern dependent.
Common Symptoms
DPF / particulate filter warning light
Reduced power or limp mode
Poor fuel economy
Frequent failed regeneration attempts
Strong diesel smell or excessive exhaust soot
How to Fix
When the DPF light appears, take the car for a sustained higher-speed drive (e.g., 30-40 minutes at motorway speed in a lower gear to raise exhaust temperature) to trigger an active regeneration. If it will not regen, a forced/static regeneration via diagnostic tool may clear it; a severely blocked filter needs professional cleaning or replacement. Long term, mix in regular longer drives and keep up with oil changes using the correct low-SAPS diesel oil to slow soot loading.
On the 2015-2016 Volvo V60 T5 / T6 five-cylinder gasoline, volvo recalled roughly 219,000 model-year 2015-2016 vehicles, including the V60 and V60 Cross Country, because high-pressure fuel lines on certain five-cylinder engines were not correctly installed and could leak fuel. Leaking fuel contacting hot engine components poses a fire hazard, and a line leak can also cause stalling and loss of control. Interim guidance was to keep more than a third of a tank until the repair.
Common Symptoms
Fuel smell in or around the vehicle
Visible fuel leak near the engine
Stalling or running out of fuel unexpectedly
Recall notice for fuel line / fire risk
How to Fix
This is a safety recall (free repair). Check the VIN on the NHTSA recall site or with a Volvo dealer and have the high-pressure fuel line inspected and corrected/replaced at no charge. Until repaired, keep the fuel level above roughly one-third of a tank and report any fuel smell immediately.
On the 2011-2018 Volvo V60, the 2011-2018 V60 is one of the models named in Volvo safety recall 20V378000. Volvo determined that the flexible steel cable connecting the seat belt to the front outboard seating positions may fatigue over time. Because that cable is the belt's attachment to the car, a fatigued cable can leave the belt unable to secure the front occupant in a crash. This is a fatigue-over-time defect rather than a build fault, which is why it affects a wide span of V60 model years. Volvo's campaign number is R10029; the 308,260 units NHTSA lists cover the whole campaign across every Volvo model in it.
Common Symptoms
Seat belt may fail to restrain a front occupant in a crash
How to Fix
Book the V60 in at a Volvo dealer for the free recall remedy — the dealer replaces the seat belt anchor cable for both front seats. Notification of owners began December 10, 2020. Check the car's VIN at nhtsa.gov/recalls to confirm whether the repair has already been performed, or contact Volvo customer service at 1-800-458-1552 quoting R10029.
On the 2011-2015 Volvo V60 Five-cylinder and six-cylinder gasoline, certain V60s built in the early production window (roughly July 2010 to April 2015) can develop a coolant leak during the engine warm-up phase. Coolant escaping onto hot engine components can, in extreme cases, lead to an engine-bay fire. This was addressed by a manufacturer safety campaign and is a documented reliability/fire-risk concern for early first-generation cars.
Common Symptoms
Coolant smell or steam during warm-up
Unexplained coolant loss / low-coolant warning
Visible coolant residue in the engine bay
Overheating in extreme cases
Recall/campaign notice for fire risk
How to Fix
Verify whether the VIN is covered by the relevant safety recall/campaign and have the dealer perform the free corrective repair. Independently, address any coolant loss promptly: pressure-test the cooling system, inspect hoses/clamps and the warm-up-circuit components, and repair leaks before they reach hot surfaces. Watch coolant level and for sweet-smelling steam or low-coolant warnings.
On the 2011-2022 Volvo V60 All engines, the V60's sunroof/panoramic roof relies on four corner drain tubes that route rainwater down the pillars and out of the car. These drains clog with debris or pollen, and the tubes (which use intermediate connectors) can kink, crack, or pop loose. When they fail, water backs up and pours into the cabin instead of draining, saturating the headliner or pooling under the carpet on the floorboards. Wet front/rear footwells, musty smell, and even resulting electrical gremlins from soaked floor modules are common outcomes.
Common Symptoms
Water on floor / wet carpet front or rear
Damp or dripping headliner near sunroof
Musty or moldy cabin smell
Water dripping from A-pillar or dome light
Foggy windows or intermittent electrical faults from moisture
How to Fix
Open the roof fully and clean each corner drain with a vacuum and a soft tool, then slowly pour water in to confirm flow. Clear or re-seat the drain hoses; replace any kinked, cracked, or disconnected tubes. Stubborn clogs deeper in the run, or detached connectors, may require partial headliner / A-pillar trim removal to trace and repair. Dry out saturated carpet/padding promptly to prevent corrosion and module damage. Periodic preventive drain cleaning is recommended.
On the 2015-2023 Volvo V60, the optional power tailgate is a recurring complaint, most prominently on the second-generation (2019+) V60. Owners report the tailgate unlatches and opens but won't power-close from any control (under-hatch button, key fob, kick sensor, or dash button), stops partway, sinks a few inches after reaching full height, or closes unexpectedly while loading. The most common root cause is failure of the electric gas struts / drive units, whose internal pressure drops too low to hold or lift the hatch (water intrusion and winter freezing accelerate this); lost opening-height calibration and 'restricted access' (valet) mode disconnecting the tailgate from central locking also produce similar symptoms. Failures are typically intermittent at first, recurring over weeks before becoming permanent.
Common Symptoms
Tailgate opens but won't power-close from any control
Tailgate stops partway or slams shut violently
Tailgate sinks a few inches after reaching full height
Intermittent no-response from kick sensor / fob / buttons
Won't reset to full opening height
How to Fix
Diagnose whether the fault is the strut/drive units, the pull-down (cinch) motor, or a calibration/limit issue. Try a reset (hold the close button ~3s until beeps, or disconnect the battery ~5 min); confirm the car is not in restricted-access mode. Struts must be replaced in matched pairs (e.g., PN 32384406) and typically require a follow-up software update. Strut replacement is a moderate DIY; motor replacement is more involved.
What you need to fix it
Only diagnosis- and fitment-reviewed repair parts are linked here.
replace a tested-failed powered lift cylinder, using the quantity and pairing specified for the exact VIN Fitment/availability: 2019-2023 second-generation Volvo V60 SPA power-liftgate branch where VIN catalog calls for superseding 32399…
On the 2015-2025 Volvo V60, the Aisin 8-speed automatic transmission exhibits hesitation during low-speed acceleration and a shudder during light throttle cruising around 35-50 mph. The transmission control software hunting between gears is a contributing factor.
Common Symptoms
Hesitation from stop
Shudder at 35-50 mph
Gear hunting at low speed
Delayed downshift
How to Fix
A TCM software update from Volvo improves shift logic. A transmission fluid change with the correct Volvo-spec fluid can reduce the shudder. In persistent cases the torque converter may need replacement.
What you need to fix it
Only diagnosis- and fitment-reviewed repair parts are linked here.
correct-spec fluid for a measured drain-and-fill service after diagnosis; quantity depends on the exact procedure Fitment/availability: Volvo V60 with VIN-confirmed Aisin TG-81SC or TG-81SD eight-speed transmission specifying JWS 3324/AW…
On the 2015-2023 Volvo V60, the Sensus Connect center display freezes, goes black/blank, or gets stuck in a boot loop cycling the Volvo logo without fully loading. Because the touchscreen controls climate, radio volume, backup camera, and many vehicle settings, a frozen unit also kills audio, turn-signal/parking-sensor chimes, and the rear camera, making the car difficult to operate safely. Owners report it happening intermittently, often after a software update, in cold weather, or at random while driving. It is one of the most frequently reported V60/SPA complaints and a top non-engine warranty/electrical gripe across the lineup.
Common Symptoms
Center screen frozen or unresponsive
Black or blank infotainment display
System stuck rebooting on Volvo logo
Loss of radio, climate control, and backup camera
Missing turn-signal and parking-sensor sounds
How to Fix
First try a soft reset: press and hold the physical Home button below the screen for 20-30 seconds until the screen blacks out and restarts. If it recurs, let the car fully sleep (lock it and wait ~30 min) to force a module power-down, or do a negative-battery disconnect (touch cables together 10 sec, wait 10 min, reconnect) to clear memory. Have the dealer flash the latest Sensus software, which addresses many freeze/reboot bugs. Persistent failures point to a faulty head unit / display module that must be replaced or reflashed under warranty.
On the 2011-2018 Volvo V60, the HVAC blower motor resistor (also called the 'final stage unit' or 'power stage') on first-generation V60s controls fan speed. When it fails, the blower gets stuck at one speed — usually full blast — and cannot be adjusted by the climate knob. In many cases the fan keeps running even after the ignition is switched off and the car is locked, draining the 12V battery overnight and leaving owners with a no-start. It is frequently misdiagnosed as a failed climate control panel or blower motor. The resistor sits behind the center console, up and to the right of the accelerator pedal. Forums note repeat failures can occur if a worn, high-friction blower motor draws excess current and cooks the replacement resistor, so persistent failures warrant replacing the motor too.
Common Symptoms
Blower fan stuck on one speed (usually maximum)
Fan speed cannot be changed with the climate knob
Blower keeps running after ignition off / car locked
Battery drained overnight / no-start in the morning
How to Fix
Replace the blower motor resistor / final stage unit (e.g., Behr/Mahle 30767040). It twists out counter-clockwise about 1/6 turn and pops free — a straightforward DIY. If the resistor fails again shortly after replacement, also replace the blower motor, since a binding motor overdraws current and burns out the resistor. Temporary workaround: disconnect the negative battery cable to stop the fan and prevent battery drain.
What you need to fix it
Only diagnosis- and fitment-reviewed repair parts are linked here.
Genuine Volvo 30767040 HVAC blower-motor power stage
replace a tested-failed blower power stage after motor current and circuit checks Fitment/availability: 2015-2018 U.S.-market first-generation Volvo V60 P3 using the 30767040 blower control unit; confirm VIN and HVAC configuration Fitmen…
On the 2011-2018 Volvo V60, on AWD V60s (including the Cross Country), the angle gear — also called the bevel gear or PTU — bolts to the side of the transmission and turns power 90 degrees to the rear driveshaft. Its most common failure is not the expensive gear assembly but an inexpensive internally-splined collar sleeve that couples the transmission output shaft to the angle gear input shaft. As the splines wear, owners hear a whine, droning or growl from the front floor area that changes with throttle/speed; pulling the Haldex fuse can quieten it, helping confirm the diagnosis. Separately, the angle gear input/output seals leak: because the unit holds under 1L of gear oil, even a small leak can starve it of lubricant and cause catastrophic internal damage. Mismatched tires accelerate wear. Neglected leaks turn a cheap collar-sleeve job into a full angle-gear replacement.
Common Symptoms
Whine, drone or growl from the front floor area that varies with throttle/speed
Noise reduces or stops when the Haldex fuse is pulled
Dark, foul-smelling oil leak/puddle under the transmission
AWD feels vague/skittish on slippery roads
How to Fix
Address early: replace the worn collar sleeve and renew both the transmission-output and angle-gear-input seals, and refill with ~0.7-0.8L of 75W-90 GL-5 synthetic gear oil. If the gear has already run low/dry and is damaged, replace the complete angle gear assembly. Run four matched tires with even tread depth, and include Haldex fluid/filter service on high-mileage AWD cars.
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2024 C40BEV, 2022-2025 S90, V90CC, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40, and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
Campaign #25V90800023/12/2025
SEAT BELTS:FRONT:RETRACTOR
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."
The 2.0L VEA diesel (D4204T family) has a design weakness in the EGR system: the original EGR cooler develops internal sealing problems that let small amounts of coolant seep in and mix with exhaust soot, forming a hard, paste-like carbon sludge that clogs both the cooler and the… Repairs typically run $500-$1,500. Severity: high.
What is the 2011-2018 Volvo V60 Front Seat Belt Anchor Cable Recall — 2011-2018 V60?
The 2011-2018 V60 is one of the models named in Volvo safety recall 20V378000. Volvo determined that the flexible steel cable connecting the seat belt to the front outboard seating positions may fatigue over time. Because that cable is the belt's attachment to the car, a fatigued… Severity: high.
What is the 2011-2017 Volvo V60 Auxiliary Drive Belt Failure Damaging the Timing Belt?
On belt-driven V60 engines, the auxiliary (serpentine) belt and its automatic tensioner are a known failure point: the tensioner pulley bearing wears and can seize, shredding the belt. On these engines the worst-case is catastrophic, the shredded auxiliary belt can be drawn into… Repairs typically run $150-$4,000. Severity: high.
What is the 2011-2018 Volvo V60 D4 Diesel Turbocharger Wear (European-market diesel) — Power Loss, Black Smoke and Whistling?
Market note: the D4 diesel was sold in Europe and other non-US markets (the US-market V60 was gasoline/PHEV only), so this applies to European/RHD-market cars. The 190 hp D4 diesel (both the older 2.0L 5-cylinder D5204T and the later VEA 4-cylinder D4204T) commonly develops turbo… Repairs typically run $1,600-$4,000. Severity: high.
What is the 2011-2015 Volvo V60 Coolant Leak During Warm-Up Engine Fire Recall (Early Build)?
Certain V60s built in the early production window (roughly July 2010 to April 2015) can develop a coolant leak during the engine warm-up phase. Coolant escaping onto hot engine components can, in extreme cases, lead to an engine-bay fire. This was addressed by a manufacturer safe… Repairs typically run $0-$600. Severity: high.
What is the 2015-2025 Volvo V60 Aisin 8-Speed Transmission Hesitation and Shudder?
The Aisin 8-speed automatic transmission exhibits hesitation during low-speed acceleration and a shudder during light throttle cruising around 35-50 mph. The transmission control software hunting between gears is a contributing factor. Repairs typically run $0-$2,000. Severity: medium.
What is the 2015-2023 Volvo V60 Sensus Infotainment Freezing, Black Screen and Reboot Loops?
The Sensus Connect center display freezes, goes black/blank, or gets stuck in a boot loop cycling the Volvo logo without fully loading. Because the touchscreen controls climate, radio volume, backup camera, and many vehicle settings, a frozen unit also kills audio, turn-signal/pa… Repairs typically run $150-$1,800. Severity: medium.
What is the 2011-2022 Volvo V60 Sunroof / Moonroof Drain Clogging and Cabin Water Leaks?
The V60's sunroof/panoramic roof relies on four corner drain tubes that route rainwater down the pillars and out of the car. These drains clog with debris or pollen, and the tubes (which use intermediate connectors) can kink, crack, or pop loose. When they fail, water backs up an… Repairs typically run $100-$600. Severity: medium.
What is the 2011-2018 Volvo V60 Climate Blower Motor Resistor (Final Stage Unit) Failure — Fan Stuck On / Won't Turn Off?
The HVAC blower motor resistor (also called the 'final stage unit' or 'power stage') on first-generation V60s controls fan speed. When it fails, the blower gets stuck at one speed — usually full blast — and cannot be adjusted by the climate knob. In many cases the fan keeps runni… Repairs typically run $50-$400. Severity: medium.
What is the 2011-2018 Volvo V60 AWD Angle Gear (Bevel Gear) Collar Sleeve Wear and Oil Leak?
On AWD V60s (including the Cross Country), the angle gear — also called the bevel gear or PTU — bolts to the side of the transmission and turns power 90 degrees to the rear driveshaft. Its most common failure is not the expensive gear assembly but an inexpensive internally-spline… Repairs typically run $300-$2,000. Severity: medium.
What is the 2011-2016 Volvo V60 PCV / Oil Trap (Crankcase Ventilation) Failure on Inline-5 and Inline-6 Engines?
Early V60s with the older 2.5L five-cylinder and 3.0L six-cylinder turbo engines use a crankcase ventilation 'oil trap' (PCV box) that clogs with carbon and oil sludge over time. A blocked PCV system causes excessive crankcase pressure that pushes oil past the cam and crank seals… Repairs typically run $350-$900. Severity: medium.
What is the 2011-2018 Volvo V60 Diesel Particulate Filter (DPF) Clogging on Short-Trip Driving?
Diesel V60s used mainly for short, low-speed trips cannot reach the exhaust temperatures needed for the diesel particulate filter to passively regenerate, so soot accumulates and the DPF clogs. This brings on reduced power, poor fuel economy, a DPF/emissions warning light, and ev… Repairs typically run $300-$3,000. Severity: medium.
What is the 2015-2023 Volvo V60 Power Tailgate Strut / Drive-Unit Failure — Won't Power-Close or Sinks After Opening?
The optional power tailgate is a recurring complaint, most prominently on the second-generation (2019+) V60. Owners report the tailgate unlatches and opens but won't power-close from any control (under-hatch button, key fob, kick sensor, or dash button), stops partway, sinks a fe… Repairs typically run $200-$900. Severity: low.
